GOST R 55934-2013
GOST R 55934−2013 steel Tubes for reuse. Rules of acceptance and marking
GOST R 55934−2013
NATIONAL STANDARD OF THE RUSSIAN FEDERATION
Steel tubes for re-use
Rules of acceptance and marking
Steel pipes for reuse. Rules for acceptance and marking*
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* The words «Steel pipes for reuse. Rules for acceptance and marking» in the name of the header in the original paper are shown in italics. — Note the manufacturer’s database.
OKS 23.040.10
Date of introduction 2015−01−01
Preface
1 DEVELOPED by: Open joint stock company «Russian scientific research Institute of pipe industry» (JSC «RosNITI») and limited liability company «CHTPZ-Engineering» (JSC «CHTPZ-Engineering»).
2 SUBMITTED by the Technical Committee for standardization TC 357 «Steel and cast iron pipes and cylinders"
3 APPROVED AND put INTO EFFECT by the Federal Agency for technical regulation and Metrology, dated 30 December 2013 N 2411-St
4 INTRODUCED FOR THE FIRST TIME
Application rules of this standard are established in GOST R 1.0−2012 (section 8). Information about the changes to this standard is published in the annual (as of January 1 of the current year) reference index «National standards» and the official text changes and amendments — in monthly information index «National standards». In case of revision (replacement) or cancellation of this standard a notification will be published in a future issue of information index «National standards». Relevant information, notification and lyrics are also posted in the information system of General use — on the official website of the Federal Agency for technical regulation and Metrology on the Internet (gost.ru)
Introduction
This standard is designed to determine the possibility of using pipes for re-use in accordance with the security requirements of Federal laws and regulations, as well as under the provisions of Federal laws defining the conditions of environmental protection in the operation of steel pipe [1]-[4].
1 Scope
This standard establishes the rules of acceptance and marking of steel welded and seamless pipes for reuse (CCI), used for the construction, repair and reconstruction of objects of low level of responsibility in [4], which include buildings and structures temporary (seasonal) use, buildings and structures accessory use associated with the construction or reconstruction of buildings or structures, or located on the land plots allocated for individual housing construction.
2 Normative references
This standard uses the regulatory references to the following standards:
GOST 27.002−89 reliability of the technique. Basic concepts. Terms and definitions
GOST ISO 9001−2011 requirements of the quality management System. Requirements
GOST 28548−90 of steel Pipe. Terms and definitions
GOST R 53383−2009 of seamless hot deformed steel Pipes. Specifications
GOST R 54159−2010 seamless steel Tubes and welded cold-deformed General-purpose. Specifications
GOST R 54929−2012 steel welded Pipes of General purpose. Specifications
Note — When using this standard appropriate to test the effect of reference standards in the information system of General use — on the official website of the Federal Agency for technical regulation and Metrology on the Internet or in the annual information index «National standards» published as on January 1 of the current year, and the editions of the monthly information index «National standards» for the current year. If replaced with a reference standard, which was given an undated reference, then it is recommended to use the current version of this standard, taking into account all enabled in this version modifications. If replaced with a reference standard, which is given a dated reference, it is recommended to use the version of this standard referred to above by year of approval (acceptance). If after approval of this standard in the reference standard, which is given a dated reference, a change affecting a provision to which reference, the provision is recommended to be applied without taking into account this change. If the reference standard is cancelled without replacement, the position in which reference is made to him, recommended to be used in part not affecting this link.
3 Terms and definitions
In this standard following terms are used: GOST 28548, GOST 27.002 and GOST ISO 9001, as well as the following terms with respective definitions:
3.1 processor: the Company that performed the preparation and acceptance of the pipes.
3.2 routing repair: Documented procedure governing the technology of pipe repair.
3.3 pipe dismantled Pipe, derived from the primary (previous) operation.
3.4 pipe for re-use: Pipe, derived from the primary (previous) operation, training to acceptance and acceptance.
3.5 unacceptable defects: surface Defects and shapes that exceed the requirements of standards GOST R 53383, GOST R 54159 or GOST R 54929.
4 General provisions
4.1 the Possibility of reuse of the pipes is determined by the compliance of the specifications based on the type of pipes, the requirements of standards GOST R 53383, GOST R 54159 or GOST R 54929.
4.2 Processor TPP must have:
— equipment for processing and repair;
— equipment and measuring instruments for testing and control;
— documented procedures for all processes, including the routing repair and quality control plan.
The handler may involve testing third-party laboratory, accredited in the prescribed manner.
4.3 Used to control the measuring instrument should have sufficient measurement accuracy. Testing equipment and control and measuring instruments must be calibrated or verified in the prescribed manner.
5 Preparing for acceptance
5.1 Pipes shall be inspected for compliance with the requirements and norms of radiation safety [5].
5.2 Pipe that does not meet the requirements [5] must be disposed of in the prescribed manner.
5.3 Dismantled pipes must be cleaned of dirt, external and/or internal coating.
5.4 the Cleaned pipe shall be subjected to primary inspection and monitoring to determine:
— the presence of unacceptable surface defects and shape;
— availability of the original markings.
If the pipes are of unacceptable surface defects and shape, the presence of which carrying out repair of pipes is impossible or impractical, they should be considered non-repairable.
The original marking on the pipe (if any) should be removed.
Each tube recognized maintainable, should be assigned a number, ensuring traceability and identification of the pipe.
For each pipe should be carried out:
— determining the type of pipe (seamless, longitudinally welded double seam or one-piece, spirally);
— inspection of external and internal surfaces of pipes (including the weld) to determine the type and location of surface defects;
— definition of geometrical parameters — minimum and maximum values of outer diameter and wall thickness, length, straightness, ovality.
According to the results of inspection and measurements should be formalized maintainability, in accordance with Annex A.
5.5 Pipe deemed not repairable, must be repaired in accordance with the developed process maps repair. In the routing repair should be specified in applicable repair technology, equipment, materials and tools.
5.6 repair of pipes can be used:
— local shallow grinding or continuous grinding;
— repair welding defects of the weld;
— cutting the defective areas;
— correction of the shape;
— end treatment.
6 Acceptance
6.1 Pipes are accepted by the piece.
6.2 Acceptance of TPP carried out in accordance with the rules of acceptance established in the GOST R 53383, GOST R 54159 or GOST R 54929.
6.3 inspection and testing of TPP used methods and means of measurement established in GOST R 53383, GOST R 54159 or GOST R 54929.
6.4 For each pipe shall be furnished the document about quality (certificate), in accordance with Annex B.
6.5 Conditional designation of the CCI given in the document about quality (certificate) must include the following information:
— the abbreviated name of the pipe (CCI);
— type of pipe (seamless, longitudinally welded, spirally);
— nominal outside diameter;
— nominal wall thickness;
— the actual length;
— steel grade or group (class) strength;
— the delivery group;
— the designation of the standard, requirements and control methods used for acceptance of the pipe;
— the designation of this standard.
Examples of symbols:
Pipe for reuse (CCI), seamless (BSH), an outer diameter of 70.0 mm, a wall thickness of 3.5 mm, the actual length of 7250 mm, of steel grade 40X, corresponding to the requirements of the delivery group In accordance with GOST R 53383, adopted in accordance with the rules of this standard:
CCI — BSH — 70x3,5 — 7250 — 40S — IN the GOST R 53383 — GOST R 55934−2013.
Pipe for reuse (CCI), a longitudinal single-joint (ПШ1), of an external diameter 245,0 mm, a wall thickness of 8.0 mm, the actual length 6380 mm, of steel grade St2ps, conforming to the requirements of the delivery group B according to GOST R 54929, adopted in accordance with the rules of this standard:
TPP — ПШ1 — 245x8 — 6380 — St2ps — B 54929 GOST R — GOST R 55934−2013.
Pipe for reuse (CCI), seamless (BSH), an outer diameter 77,0 mm, a wall thickness of 4.0 mm, the actual length of 8020 mm, corresponding to the requirements of the delivery group And GOST R 54159 adopted in accordance with the rules of this standard:
CCI — BSH — 77x4 — 8020 — 54159 GOST R — GOST R 55934−2013.
7 Marking
7.1 Marking of pipes shall be made in accordance with the regulatory document requirements and control methods has been carried out acceptance of the pipes.
7.2 the Marking shall contain:
— a trademark or the name of the handler;
— the abbreviated name of the pipe (CCI);
room tubes;
— nominal outside diameter;
— nominal wall thickness;
— the actual length;
— steel grade or group (class) strength;
— the delivery group;
— the designation of the standard, requirements and control methods used for acceptance of the pipe;
— the designation of this standard.
Annex a (mandatory). The form of the act of maintainability of the dismantled pipes
Appendix A
(Required)
The ACT of maintainability of the dismantled pipes | |||||||||||||||
Room tubes | A tube | The geometrical parameters of the pipe, mm | View and located the position of the defects on the top ness and shape |
Mark passerby- Denia, radiatio- x control |
Conclusion tion of remontom- rigidnosti |
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The outer diameter |
Wall thickness | Length | Ovality | Deviation from premoli- nanosci |
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Min. | Max. | Min. | Max. | ||||||||||||
1 |
2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | ||||
(organization, position, name, signature of authorized person) | (date of act) |
Appendix B (mandatory). Form of certificate of quality of the pipe for re-use
Appendix B
(Required)
Certificate of quality pipes for re-use N | |||||||||||||||||||
Well designation | |||||||||||||||||||
The name and address of the handler | |||||||||||||||||||
The name of the customer | |||||||||||||||||||
Order N | Contract N | Contract N | |||||||||||||||||
The designation ND | A tube | ||||||||||||||||||
(according to the requirements and methods of control which held the receiving tube) | (seamless, longitudinally welded double seam or one-piece, spirally) | ||||||||||||||||||
Acceptance and marking of pipe made in accordance with GOST R | |||||||||||||||||||
The designation of the routing repair | |||||||||||||||||||
Car N | Car N | ||||||||||||||||||
N | The types of inspection and testing | The results of the inspection and testing (satisfactory or values) |
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1 | Control radiation safety according to SanPiN 2.6.1.993−00 h.2.6.1 | ||||||||||||||||||
(name, surname, position, signature of the authorized person) | (date of certification) |
Bibliography
[1] | The national security strategy of the Russian Federation until 2020, approved by the By the decree of the President of the Russian Federation 12 may 2009 No. 537 | |
[2] | Federal law of 28 December 2010 № 390-FZ «On security" | |
[3] | Federal law of 21 July 1997 N 116-FZ «On industrial safety of hazardous production facilities" | |
[4] | Federal law of 30 December 2009 N 384-FZ «Technical regulations on safety of buildings and structures" | |
[5] | Sanitary rules and norms SanPiN 2.6.1.993−00 part 2.6.1 |
Ionizing radiation, radiation safety. Hygienic requirements to ensure radiation safety in the procurement and sale of scrap metal |
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UDC 621.774.002.6 OKS 23.040.10
Keywords: steel pipes, re-use, acceptance rules, labeling, application, surface quality, repair