GOST 28377-89
GOST 28377−89 Powders for thermal spraying and surfacing. Types
GOST 28377−89. INTERSTATE STANDARD
POWDERS FOR THERMAL SPRAY
COATING AND SURFACING TYPES
INTERSTATE STANDARD
POWDERS FOR THERMAL SPRAYING AND SURFACING Types. Powders for gasothermic spraying and depositing. Types
Date of introduction 01.01.91
This standard specifies the types of powders, classified by main parameters, and applies to powders of metals, alloys, compounds (powders) are designed for thermal (heat) spraying and surfacing of various coating: heat-resistant, wear-resistant, corrosion-resistant, heat and electric insulating, etc., and also to recover worn parts.
1. Powders for thermal spraying and surfacing klassificeret for getter methods, particle size, chemical composition.
1.1. According to the method of obtaining powders are divided into classes in accordance with table. 1.
Table 1
Powder type | The symbol type |
Sprayed | PR |
Restored | PV |
Carbonyl | PC |
Autoclave | PA |
Electrolytic | PE |
Mechanically crushed | PM |
More | PP |
Conglomerating | PG |
Amorphous | PF |
Besieged | AT |
Powder blend | PS |
Note. The letter P means «powder», the following letter is the first letter of the method of obtaining.
1.2. Particle size powders are divided into classes in accordance with table. 2.
Table 2
The designation of a class | Particle size (fraction) µm | The designation of a class | Particle size (fraction) µm |
1 | 5 — 20 | 10 | 100 — 140 |
2 | 5 — 45 | 11 | 100 — 280 |
3 | 20 — 45 | 12 | 100 — 400 |
4 | Less than 45 | 13 | 100 — 630 |
5 | 20 — 63 | 14 | 160 — 280 |
6 | At least 63 | 15 | 280 — 400 |
7 | 40 — 100 | 16 | At least 400 |
8 | Less than 125 | 17 | 630 |
9 | 90 — 160 | 18 | At least 800 |
1.3. The chemical composition of the powders are divided into groups and subgroups in accordance with table. 3.
Table 3
Index groups, subgroups | The group and the subgroup on chemical composition | The designation of the subgroup | The symbol of the type of powder | The designation of a class on the table |
1 | Fluxing alloys* | |||
1.1 | Nickel | NDS | PR | 3, 4, 5, 6, 7 |
1.2 | Nickelchromium | NHSR | PR | 3 — 9, 11, 14, 15 |
1.3 | Chromium | GHSR | PR | 3 — 9, 11, 14, 15 |
1.4 | Nickelmania | NDSR | PR | 3 — 9, 11, 14, 15 |
1.5 | Cobaltchromium | KHNSR | PR | 3 — 9, 11, 14, 15 |
2 | Steel and iron-based alloys | |||
2.1 | Carbon and low alloy steel | St | PR | 4, 5, 6, 7, 8, 9, 11, 14, 15 |
2.2 | Chromemolybdenum and tungsten-steel chromemolybdenum | HMM, VCM | PR | 3 — 9, 11, 14, 15 |
2.3 | Cobaltchrome, cobaltchromium | KKH, AHEM | PR | 3 — 9, 11, 14, 15 |
2.4 | Chromium, chromium-Nickel, phosphorous steels and alloys | X, XH, HP, KHNP | PR, PV, PF | 3 — 9, 11, 14, 15 |
2.5 | Homalomena alloys | HYE | PR | 3 — 9, 11, 14, 15 |
2.6 | High-manganese steel | G | PR | 3 — 9, 11, 14, 15 |
2.7 | Nickelmetalhydride alloys | NDU | PR, PV | 3 — 9, 11, 14, 15 |
2.8 | Vanadium and hermanadelaluna eutectoid steel | HF, HFN | PR | 3 — 9, 11, 14, 15 |
2.9 | Chroniclelive eutectoid steel | HNYU | PR | 3 — 9, 11, 14, 15 |
Cast iron | H | |||
2.10 | Fromargentina irons | CHGS | PR | 3 — 9, 11 — 18 |
2.11 | Nickelmania irons | CND | PR | 3 — 9, 11 — 18 |
3 | Alloys based on nonferrous metals | |||
3.1 | Bronze aluminum, aluminiyevaya | BRU, Bruges | PR | 3 — 9, 11, 14, 15 |
3.2 | Bronze tin, revontulentie, olviyskaya | Brol, Bran, Brolcen | PR | 3 — 9, 11, 14, 15 |
3.3 | Bronze chrome | Brkh | PR | 3 — 9, 11, 14, 15 |
3.4 | Brass | L | PR | 3 — 9, 11, 14, 15 |
3.5 | Nickelmania, nickelmetalhydride | ND, NDG | PR | 3 — 9, 11, 14, 15 |
3.6 | Nickelmania | NM | PR | 3 — 9, 11, 14, 15 |
3.7 | Cobaltchromium | KHV | PR | 3 — 9, 11, 14, 15 |
3.8 | Cobaltchromium | CHU | PR, PV, PG | 3 — 9, 11, 14, 15 |
3.9 | Nickelchromium | HX | PR, PV | 3 — 9, 11, 14, 15 |
3.10 | Nikolalenivets, nickelchromium | NUDE, NHU | PR | 3 — 9, 11, 14, 15 |
4 | Metal compounds | |||
4.1 | Nikolalenivets | NUDE | PR, PV, PG | 4 — 10 |
4.2 | Nickeltitanium | NT | PV, PG | 4 — 10 |
4.3 | Totallymoney | BYE | PV, PG | 4 — 10 |
4.4 | Relateenemies | AU jus | PR | 4 — 10 |
5 | Anoxic refractory connections | |||
5.1 | The borides of titanium, chromium, zirconium | BDT, DHL, BDC | PM, PG | 1 — 10 |
5.2 | The carbides of titanium, chromium, zirconium, niobium, tungsten | The FTC, Kdkh, KDC, KDB, KdV | PM, PG | 1 — 10 |
5.3 | Silicides of titanium, chromium, niobium, molybdenum | SDT, SDG, SDB, SDM | PM, PG | 1 — 10 |
5.4 | Nitrides of titanium, aluminum, silicon, zirconium, hafnium | Bat, NDU, VAT, NDC, Ndgf | PM, PG | 1 — 10 |
6 | Oxides | |||
6.1 | Oxides of magnesium, aluminum, chromium, titanium, yttrium | OKM, OKW, OKH, Oct, Okit | PM, PG | 1 — 8 |
6.2 | The oxides of zirconium, stable | Octet, Okccc, Actmg | PM, PG, | 1 — 8 |
6.3 | Marialullaby, minigroove totallymoney, chromulinales | Okgu, Kmgh, Actu, Achy | PM, PG | 1 — 8 |
6.4 | Ferrites | Ft | PM, PG | 2, 3, 5, 7 |
7 | Composite powders | |||
7.1 | Nickel-graphite | N-G | PP | 5 — 10 |
7.2 | Nickel-aluminium oxide | N-Oku | PP, PG | 5 — 10 |
7.3 | Nickel-chromium carbide | N-Kdkh | PP, PG | 2 — 11 |
7.4 | Nickel-chrome-titanium carbide | N-FTC X-FTC | PP, PG | 2 — 11 |
7.5 | Nickel-, cobalt-tungsten carbide | N-KdV To KdV | PP, PG | 2 — 11 |
7.6 | Nickel-chromium carbide-titanium | N-Kdht | PP, PG | 2 — 11 |
7.7 | Zeleznicar-titanium carbide | WOH-FTC | PG | 2 — 11 |
7.8 | Tamifluswine nickelchromium alloy — tungsten carbide | NHSR-KDV | PG | 2 — 11 |
7.9 | Nickel-aluminium, aluminium-Nickel | N-S, SW-N | PP, PG | 7, 8 |
7.10 | Aluminum-alloy nickelchromium | YU-HX | PG | 7, 8 |
7.11 | Aluminum-alloy nickelchromium tamifluswine | YU-NHSR | PG | 7, 8 |
7.12 | Nickel alloy tungsten carbide-cobalt | N-Kdvk | PP | 2 — 11 |
7.13 | Nickel-aluminum-titanium carbide | N-U-FTC | PP | 2 — 11 |
7.14 | Nickel-copper-graphite | N-D-Gr | PP | 2 — 12 |
7.15 | Copper-graphite | D-Gr | PP | 2 — 12 |
8 | The powder mixture | |||
8.1 | The chromium carbide and alloy tamifluswine nickelchromium | Kdkh + NHSR | PS | 2 — 4, 5 — 5, 6 — 6, 7 — 7, 8 — 8, 9 — 9, 11 — 11 |
8.2 | Tungsten carbide and tamifluswine nickelchromium alloy | KdV + NHSR | PS | 2 — 4, 5 — 5, 6 — 6, 7 — 7, 8 — 8, 9 — 9 |
8.3 | Alloy tungsten carbide-cobalt and tamifluswine nickelchromium alloy | Kdvk + NHSR | PS | 1 — 4, 2 — 4, 4 — 4, 5 — 5, 6 — 6, 7 — 7 |
8.4 | Aluminum-Nickel composite, tungsten carbide or chromium carbide, alloy or tungsten carbide-cobalt and tamifluswine nickelchromium alloy | Yu-N + KDV + NHSR | PS | 7 — 2 — 4, 7 — 5 — 5, 7 — 6 — 6, 7 — 5 — 5, 7 — 6 — 6, 7 — 7 — 7, 7 — 4 — 4, 7 — 5 — 5, 7 — 6 — 6, 7 — 7 — 7 |
Yu-N + Kdkh + NHSR | ||||
Yu-N + Kdvk + NHSR | ||||
8.5 | Aluminum-Nickel composite and chromium carbide | Yu-N + Kdkh | PS | 7 — 5, 7 — 6, 7 — 7 |
8.6 | Aluminum-Nickel thermosetting and aluminium oxide or zirconium oxide | Yu-N + ACU | PS | 7 — 2, 7 — 4, 7 — 5, 7 — 6, 7 — 2, 7 — 4, 7 — 5, 7 — 6 |
Yu-N + EAC | ||||
8.7 | The chromium carbide and Nickel or Nickel-chromium alloy | Kdkh + N, Kdkh + XH | PS | 2 — 4, 5 — 6, 6 — 6, 7 — 7, 8 — 8, 9 — 9, 11 — 11 |
8.8 | Zirconium oxide | EAC + M | PS | 2 — 2, 2 — 5, 5 — 5, 2 — 7 |
8.9 | Iron and nickelchromium camofluaged alloy | W + NHSR | PS | 5 — 5, 5 — 6, 5 — 7, 7 — 7, 7 — 8, 7 — 9 |
9 | Metals | |||
Iron, cobalt, titanium, chrome | W, K, T, X | PV, PR | 2 — 9 | |
Nickel, copper, molybdenum, aluminium | N, D, M, S | PE, PA, PC |
* Contains the composition of silicon and boron.
Notes:
1. Marking fractions in the group of powder mixtures is given respectively for each component of the mixture.
2. In the notations of the sub-groups of powders include:
appearance callouts alloy or connection — DB — boride, Br — bronze, GH — graphite, KD — carbide, L — brass, Nd — nitride, OK — oxide, St — steel, Ft — ferrite, CH — iron, W — spinel;
legend of chemical elements — nitrogen, B is niobium, the tungsten, G — manganese, TGF — hafnium, D — copper, W — hardware, It — yttrium, cobalt, KC — calcium, La — lanthanum, M — molybdenum Mg — magnesium, N — Nickel, Al — tin, P — phosphorus, P — boron, — silicon, Sm — samarium, T — Titan, f — vanadium, X — chrome, C — zirconium, E — cerium, CN — zinc, s — aluminium.
In the legend the composite powders of the components share the sign «-"; powder mixtures «+"sign.
2. In the callout powder please indicate the type of powder, then a dash mark (or a subgroup) on the chemical composition and the designation of the class or the minimum and maximum particle sizes (in micrometers) divided by the fraction.
In the designation of grades of powders according to the chemical composition include the letter designations of the elements (components) and nominal content of one to three alloying elements in a percentage that is specified after the corresponding letter.
The designation and the content of carbon and the content of the base element (component) is allowed not to specify.
Numbers, which the content of components in powder mixtures, should be specified before the designation of the components, separating an interval of the symbol.
In the notation of marks in chemical composition allowed to use the Latin symbols of elements and formulae of compounds.
Examples of symbols powders:
Powder sprayed camofluage nickelchromium alloy particle size 40 — 100 microns:
PR-НХ16СР2−7 or CR-НХ16СР2−40/100
The atomized stainless steel powder, the particle size 40 — 100 microns:
PR-Х18Н9−7 or CR-Х18Н9−40/100
Powder sprayed chromomagnetic of cast iron, particle size less than 400 microns:
PR-CHGS-16 or PR-CHGS-0/400
The atomized bronze powder, particle size 20 — 63 µm:
PR-БрЮЖ4НГ-5 or PR-БрЮ8Ж4НГ-20/63
The powder recovered nickeltitanium compounds, particle size 100 — 140 microns
PV-НТ45−10 or PV-НТ45−100/140
Powder of titanium carbide, particle size 40 — 100 microns:
PM-KDT-7 or PM-FTC-40/100
Powder of zirconium oxide, the particle size of 5 to 45 µm:
PM-EAC-2 or PM-EAC-5/45
Powder composite conglomerating based on nickelchromium alloy, particle size 40 — 100 microns:
PG-Ю5-HX-7 or PG-Ю5-HX-40/100
Powder mixture of 65% tungsten carbide particle size of 5 to 45 µm and 35% nickelchromium camofluage alloy a particle size less than 45 microns:
PS-65 CSC-2 + 35НХ16СР3−4
The recovered chromium powder 40 — 100 µm:
PV-X-7 or PV-X-40/100
3. Applications of powders to create coatings for various purposes is given in the Appendix.
APP
Reference
Applications of powders for thermal spraying and surfacing
Table 4
The purpose of the powder | Index groups, subgroups in accordance with table. 3 of this standard |
To create wear-resistant coatings, subject to: | |
abrasive wear | 1.1; 1.2; 1.3; 1.5; 2.6; 2.9; 7.3; 7.4; 7.5; 7.6; 7.7; 7.8; 8.1;8.2; 8.3; 8.4; 8.5; 8.6; 8.7; 8.8; 8.9 |
gas abrasive wear | 1.2; 1.5; 3.7; 4.2; 6.1; 7.3; 7.4; 7.5; 7.6; 7.7; 7.8; 8.1; 8.2,8.3, 8.4; 8.5; 8.6; 8.7; 8.8; 8.9 |
mechanical wear and fatigue failure | 1.1; 1.2; 1.3; 1.4; 1.5; 2.1; 2.2; 2.3, 2.6; 2.7; 2.8; 3.1; 3.2;3.3; 3.4; 3.5; 3.6; 4.1; 6.1; 7.2; 7.3; 7.4; 7.5; 7.6; 7.7; 7.8;7.11 |
wear in pairs slide | 1.1; 1.2; 1.4; 1.5; 2.1; 2.2; 2.4; 2.6; 2.10; 3.1; 3.4; 3.5;4.2; 7.1; 7.9; 7.10; 7.11 |
cavitation wear | 1.1; 1.2; 1.4; 1.5; 2.4; 3.1; 3.2; 3.3; 3.4; 3.5 |
wear in the conditions of fretting-corrosion | 1.2; 1.4; 1.5; 3.1; 3.5; 7.3; 7.4; 7.5; 7.6; 7.8; 7.9; 7.10;7.11 |
To create coatings that protect against destruction at high temperatures: | |
in melts of metals and slags | 5.1; 6.1; 6.2 |
in oxidizing and other corrosive environments | 1.1; 1.2; 1.4; 1.5; 2.4; 2.5; 3.6; 3.7; 4.1; 4.2; 4.3; 4.4; 5.1; 5.3; 5.4; 6.1; 6.2; 7.2; 7.3; 7.4; 7.5; 7.6; 7.8; 7.9; 7.10; 7.11; 8.1; 8.2; 8.3; 8.4; 8.5; 8.6; 8.7, 8.8 |
To create anticorrosive coatings | 1.1; 1.2; 1.3; 1.4; 1.5; 3.1; 3.2; 3.3; 3.4; 3.5; 5.1; 5.2; 5.3; 5.4; 6.1; 7.2; 7.3; 7.4; 7.5; 7.6; 7.8; 7.9; 7.10; 7.11; 8; 9 |
To create coatings with special properties (insulating, conductive, dielectric filmed, with magnetic properties) | 3.1; 6; 9 |
To create a sublayer | 4.1; 4.2; 7.9; 7.10; 9 |
Note. For spraying, it is preferable to use powders with 1-th to 9-th class particle size, for welding 8th to 18th.