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GOST R 53689-2009

GOST R 53689−2009 (ISO 544:2003) welding Materials. Technical delivery conditions for filler materials. Type of product, dimensions, tolerances and marking

GOST R 53689−2009
(ISO 544:2003)

Group В05

NATIONAL STANDARD OF THE RUSSIAN FEDERATION

MATERIALS WELDING

Technical delivery conditions for filler materials

Type of product, dimensions, tolerances and marking

Welding consumables. Technical delivery conditions for welding filler materials. Type of product, dimensions, tolerances and markings

OKS 25.160.20

Date of introduction 2011−01−01

Preface


The objectives and principles of standardization in the Russian Federation established by the Federal law of 27 December 2002 N 184-FZ «On technical regulation», and rules for the application of national standards of the Russian Federation — GOST R 1.0−2004 «Standardization in the Russian Federation. The main provisions"

Data on standard

1 PREPARED by the Federal state institution «Scientific-educational center «welding and control» at MGTU im. N. Uh. Bauman (FGU NUCS computer. N. Uh. Bauman), the National Agency for control and welding (NAKS) and Saint-Petersburg state Polytechnical University (SPbSPU) on the basis of their own authentic translation of the standard referred to in paragraph 4

2 SUBMITTED by the Technical Committee for standardization TC 364 «welding and allied processes"

3 APPROVED AND put INTO EFFECT by the Federal Agency for technical regulation and Metrology of December 15, 2009 N 1089-St

4 this standard is modified in relation to the international standard ISO 544:2003* «Materials and welding. Technical delivery conditions for filler materials. Type of product, dimensions, tolerances and marking» (ISO 544:2003 «Welding consumables — Technical delivery conditions for welding filler materials — Type of product, dimensions, tolerances and markings»).
While the changes are highlighted by enclosing them in a frame of thin lines and the information given in the introduction to the standard

5 INTRODUCED FOR THE FIRST TIME

6 Requests for official interpretations of any aspect of the ISO 544 should be sent to the Secretariat of ISO/TC 44/SC 3 via Your national standardization Committee.

Information about the changes to this standard is published in the annually issued reference index «National standards», and the text changes and amendments — in monthly indexes published information «National standards». In case of revision (replacement) or cancellation of this standard a notification will be published in a monthly information index «National standards». Relevant information, notification and lyrics are also posted in the information system of General use — on the official website of the Federal Agency for technical regulation and Metrology on the Internet

Introduction


International standard ISO 544:2003 prepared by Technical Committee ISO/TC 44 «welding and allied processes», Subcommittee 3 «Materials welding».

Currently, the ISO 544:2003 is in the process of review and adoption in 2010 of the fourth edition will be canceled and replaced. The contents of the standard supplemented by provisions included in the new, fourth, edition of international standard ISO 544.

1 Scope


This standard specifies the technical delivery conditions for filler materials for fusion welding. It does not apply to the welding auxiliary materials such as shielding gases.

2 Normative references


In this standard used by dated or undated references to international standards*. With dated references subsequent edition of the international standards or changes to them are valid for this standard only after the introduction of the amendments to this standard or by preparing a new edition of this standard. With undated references the latest edition of the listed standard (including amendments).
_______________
* The table of conformity of national standards international see the link. — Note the manufacturer’s database.


ISO 4063:1998 welding and allied processes. The list and the symbols of the processes

ISO 14174 welding Materials. Fluxes for arc welding submerged arc and electroslag welding. Classification

ISO 14344 welding and allied processes. The process of electric submerged arc welding and shielding gas. Manual for purchase of materials

ISO 80000−1:2009 Quantities and units of measurement. Part 1. General*

_______________
* ISO 80000−1:2009 cancels and replaces ISO 31−0:1992.


Note — When using this standard appropriate to test the effect of reference standards and codes in the information system of General use — on the official website of the national body of the Russian Federation on standardization in the Internet or published annually by the information sign «National standards» published as on January 1 of the current year and related information published monthly indexes published in the current year. If the reference standard is replaced (changed), when using this standard should be guided by replacing (amended) standard. If the reference standard is cancelled without replacement, then the situation in which the given link applies to the extent that does not affect this link.

3 type of product and welding process


Products relating to this standard, and welding process (s) wherein (s) they are used, are given in table 1.

Note — the Appropriate conventions for each welding process according to ISO 4063:1998 are shown in table 1.


Table 1 — type of product and welding process

Product

Welding processГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

The electrode belt powder EG, ES, S
The electrode is covered with E
The rod is solid W, O, R
The electrode belt solid ES S
Wire solid W, P, L, S
Solid wire electrode EG, ES, G, S
Rod powder W, O, P
Wire powder L, W
Wire electrode powder EG, ES, W, P, S, T
Foil L, EB

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаWhich legend to use for each welding process according to ISO 4063:

E — manual arc welding with consumable electrode (111);

EB welding electron beam (51);

EG — arc welding with forced formation and gas protection (73);

ES — electro-slag welding (72);

G — arc welding solid wire in inert gas (131) welding solid wire arc active gas (135);

L — laser welding (52);

About — welding oxy-fuel (31);

R — plasma arc welding (15);

S — arc welding submerged-arc (12);

T — arc welding self-shielded cored wire (114), arc welding with powder wire with filler metal active gas (136);

W — arc welding with tungsten electrode in inert gas with a solid filler material (wire or rod) (141).

4 Dimensions and tolerances

4.1 solid Wire and solid electrode wire powder and the electrode powder, solid rods and welding electrodes covered


Dimensions and tolerances for wire, of solid and solid electrode, wire, powder and electrode powder, solid and welding rods, covered electrodes are shown in table 2.


Table 2 — Dimensions and tolerances for the filler wires, covered electrodes and filler rodsГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

In millimeters

Nomi-
proportional to the diameter
Wire, of solid and solid electrode Wire powder and the electrode powder
The rods are solid and powder

The electrodes are covered byГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

Welding process
G, W, L, S
S, ES, EG T, S, EG W, O, R E
Pred. off.
Length Diameter Length
Nomin. Pred. off. Nomin. Pred. off.
Nomin. Pred. off.
0,5 +0,01
-0,03
- - - - - - - - -
0,6
+0,02
-0,05
±0,1 From 500 to 1000 incl. ±5
0,8
+0,01
-0,04
0,9
1,0
1,2
±0,04
1,4
1,6
+0,02
-0,06
1,6 ±0,06 From 200 to 350 cyl. ±5
1,8
-
2,0 2,0
2,4 -
2,5 2,5
2,8 +0,01
-0,07
- - - -
3,0 ±0,06
3,2 +0,02
-0,07
3,2 ±0,10

From 275 to 450ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаincl.

±5
4,0
4,0
5,0 - +0,02
-0,08
5,0
6,0
6,0
8,0
8,0

The sign «-" means that the indicator is not standardized.

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаOther sizes can be agreed. For intermediate sizes should be applied to the tolerances given in the table.

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаThe dimensions of the electrode rod.

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаFor special cases (e.g. for gravity welding) length up to 1000 mm.

4.2 Electrodes belt


Dimensions and tolerances for strip are shown in table 3.


Table 3 — Dimensions and tolerances for tape electrode

In millimeters

Name of the indicator
Nominal size Pred. off.
Thickness

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка1,0

±0,05
Width

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка100

+0,50

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка100

+0,80

4.3 Electrodes powder tape and foil


Dimensions and tolerances for cored strip and foil shall comply with the applicable standards.

4.4 Fluxes

The flux needs to be pelletized so that it provided free admission to the welding zone through the feed system. In different packages of the distribution of the particle flux must be uniform and dense. Fluxes can be of various granulometric composition (see ISO 14174).

5 Requirements for rounding values


In determining compliance with the requirements of this standard for the real value obtained when testing shall be rounded in accordance with the rules laid down in ISO 80000−1 (regulation And application).

If the measured values obtained on equipment that is calibrated in units different from the units of this standard, the measured values prior to rounding, should be transferred in units of this standard. If the average value should be compared with the requirements of this standard, the rounding must only be done after the calculation of this average. If the standard test, referenced in this standard contains requirements for rounding, contrary to the requirements of this standard, we must be satisfied to rounding in accordance with the standard for the test. The rounding results shall meet the requirements of the appropriate table for the classification under test.

6 Requirements for welding consumables

6.1 covered Electrodes


Of the electrode coating should uniformly and concentrically coat the rod throughout its length in order to prevent asymmetric melting during welding. Of the electrode coating should be free of irregularities, cracks and other surface defects that would adversely affect the welding process. The coating must have strong adhesion to the stem and does not flake off with proper transportation and use.

The clamping end of the covered electrode must be free from coating material on the length of at least 15 mm.

Note — the electrode End, designed for the arc, may be coated with a material that facilitates the initiation of arcs.

6.2 Wire and welding rods, electrodes, tape


The surface of welding materials must be free from contaminants and surface defects that can adversely affect the welding. Any surface condition, if it has no negative influence on the welding process and properties of the weld metal.

The components of the powder in all the electrode powder materials should be distributed evenly along the entire length so that they do not have an adverse impact on the welding-technological properties, chemical composition and properties of the deposited weld metal.

Welding wire and electrodes the tape may be supplied in Hanks or coils in accordance with figure 1 and table 4. Should be free of kinks, waves, sharp bends and other defects which would adversely affect uniform their flow. The beginning and the end of the wire is continuously wound that needs to be fixed.

Figure 1 — Reels, coils and a coil

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

Note — Drum/coil (S) may have two holes for pins

Figure 1 — Reels, coils and a coil



Table 4 — Dimensions and tolerances for reels, spools and skeinsГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

In millimeters

View Refer to
increase

The outer diameter ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

Internal
Rennie diameter ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

External width ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

Hole diameter ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

The hole for the pins
hole diameter
the distance from the axis

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

Drum/Coil (S)
S 100 100±2 - 45+0/-2 16,5+1/-0 - - - -
Drum/Coil (S)
S 117 117±1 - 71+0/-2 48,0+0,6/-0 - - - -
Drum/Coil (S)
S 200 200±3 - 55+0/-3 50,5+2,5/-0 10+1/-0 - 44,5 + 0,5 -
Drum/Coil (S)
S 300 300±5 - 103+0/-3 The same The same - The same -
Drum/Coil (S)
S 350 350±5 - 103+0/-3 » » - » -
Drum/Coil (S) S 560 560+0/-10

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

305+0/-10 35,0±1,5 Of 16.7±0,7 Of 16.7±0,7
63,5±1,5 63,5±1,5
Drum/Coil (S) S 610 610+0/-10

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

345+0/-10 The same The same The same The same The same
Drum/Coil (S) S 760E 760+0/-10 - 290+10/-1 40,5+1/-0 25 +1/-0
35 +1/-0 65±1 110±1
Drum/Coil (S) S 760A 760+0/-10

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировка

345+0/-10 35,0±1,5 Of 16.7±0,7
Of 16.7±0,7 63,5±1,5 63,5±1,5
Drum ® R 435 435±5 300+15/-0
90+0/-15 - - - - -
Frame drum (In)
300 300+0/-5 180±2 100±3 - - - - -
Frame drum (In)
435 435+0/-5 300±5 70±3 - - - - -
Frame drum (In)
450 450 max. 300±5 100±3 - - - - -
Frame coil (BS)
BS 200 200+4/-3 100+7/-5 55±3 50,5+2,5/-0 - - - -
Frame coil (BS)
BS 300 300±5 189±0,5 103+0/-3 The same - - - -
Skein (C) 435 435 max. 300+15/-0
90+0/-15 - - - - -
Skein (C) 450 450 max. 300+15/-5
100+10/-5 - - - - -
Skein (C) 800 800 max. 600+200/-0
120+10/-5 - - - - -

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаOther sizes should be consistent.

ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаThe outer diameter of the drum ГОСТ Р 53689-2009 (ИСО 544:2003) Материалы сварочные. Технические условия поставки присадочных материалов. Вид продукции, размеры, допуски и маркировкаshould be such as to ensure the flow of filler material.



Welding materials in rolls without frames must be tied up in at least three places evenly spaced around the circumference of the roll.

Solid wire and solid wire electrode for welding steels should have a free run round not more than described below.

Under the progress of the revolution means a vertical rise of any part of one coil wire which lies freely on a flat surface, this flat surface. The course of revolution should not exceed 25 mm in coils with external diameter up to 200 mm (S 200) and 50 mm in coils with external diameter more than 200 mm (see table 4).

The diameter of the turns of wire lying loosely on a flat surface, move round and other properties of all wires shall be suitable for uniform and continuous supply of automatic or mechanized welding system.

7 Marking

7.1 product Marking

7.1.1 covered Electrodes


The covered electrodes must be securely marked on the surface near the clamping end or clamping end to identify the type of product and its manufacturer and/or supplier of the product.

Note — in addition to the marking it is recommended to apply a mandatory part of the standard notation or color color used for identification.

7.1.2 welding Wire and electrode belt


Welding filler materials, wound on a reel or in coils shall be marked to identify the type of product and its manufacturer and (or) the supplier of the product.

7.1.3 welding Rods


Each filler rod for welding a tungsten electrode and plasma welding shall be marked to identify the type of product and its manufacturer and/or supplier of the product.

Note — in addition to the marking it is recommended to apply a mandatory part of the standard notation or color color used for identification.

7.2 Marking of the packaging


The outer side of each minimum packaging should be clearly labelled and contain the following information:

— the name of the manufacturer or supplier;

— brand;

— designation according to the relevant standard;

— dimensions according to the requirements of section 4;

for fluxes, the grain size is in accordance with ISO 14174;

— number of melt or party;

— type of current and polarity (if necessary);

— number and nominal net weight;

— manual on dry or a link to the source information (if necessary);

— approval (if necessary);

— the instructions required for safety and health.

8 Packaging


Manufacturer, supplier or distributor shall packaging of welding filler materials so that during transportation and storage in dry storage facilities were provided reasonable safeguards them from damage.

9 Documents for control


Documents for control of welding filler material or fluxes should conform to ISO 14344.

Application YES (compulsory). Information about the compliance of the referenced international standards reference the national standards of the Russian Federation (and acting in this capacity inter-state standards)

App YES
(required)



Table YES.1

Marking the reference international standard The degree of compliance
Designation and name of the relevant national standard
ISO 4063:1998 -
*
ISO 14174 -
*
ISO 14344 -
*
ISO 80000−1:2009 -
*
* The corresponding national standard is missing. Prior to its adoption, it is recommended to use the translation into Russian language of this international standard. The translation of this international standard is the Federal information Fund of technical regulations and standards.