GOST 30242-97
GOST 30242−97 Defects of connections at welding of metals by melting. Classification, designation and definition
GOST 30242−97
Group В05
INTERSTATE STANDARD
DEFECTS OF CONNECTIONS AT WELDING OF METALS BY MELTING
Classification, designation and definition
Imperfections in metallic fusion welds. Classification, designation and definitions
ISS 25.160.40
AXTU 0072
Date of introduction 2003−01−01
Preface
1 DEVELOPED by the Institute of electric them. E. O. Paton of the National Academy of Sciences of Ukraine; Intergovernmental technical Committee for standardization MTK 72 «welding and allied processes"
SUBMITTED to the State Committee of Ukraine for standardization, Metrology and certification
2 ADOPTED by the Interstate Council for standardization, Metrology and certification (minutes N 11 dated April 23, 1997)
The adoption voted:
The name of the state |
The name of the national authority for standardization |
The Republic Of Azerbaijan |
Azgosstandart |
The Republic Of Armenia |
Armastajad |
The Republic Of Belarus |
Gosstandart Of The Republic Of Belarus |
The Kyrgyz Republic |
Kyrgyzstandard |
The Republic Of Moldova |
Moldovastandart |
Russian Federation |
Gosstandart Of Russia |
The Republic Of Tajikistan |
Tajikistandart |
Turkmenistan |
Glavgosekspertiza «Turkmenstandartlary» |
The Republic Of Uzbekistan |
Standards |
Ukraine |
Gosstandart Of Ukraine |
3 this standard is fully consistent with ISO 6520−82 «Classification of defects in welds in welding of metals by melting (with explanations)"
4 Resolution of the State Committee of the Russian Federation for standardization and Metrology dated March 2, 2001 N 115-St inter-state standard GOST 30242−97 introduced directly as state standard of the Russian Federation from January 1, 2003
5 INTRODUCED FOR THE FIRST TIME
1 Scope
This standard specifies the classification, definitions and notations of defects in welds, heat-affected zones and the base metal when welding metals fusion.
2 Classification of defects
2.1 Defects in the welding of metals by melting are formed as a result of violations of requirements of normative documents of welding consumables, preparation, Assembly and welding of the connecting elements, heat and mechanical treatment of welded joints and structure in General.
2.2 In this standard, the defects classified into the following six groups:
1 — cracks;
2 — cavity, pores;
3 — solid inclusions;
4 — neoplasene and lack of fusion;
5 — violation of the bead;
6 — other defects not included in the above group.
3 Name, identifying and marking defects
The name, identification and marking of defects is given in table 1.
In the following table:
— in column 1 — the three digit numerical designation of each of the defect or the four-digit designation of varieties;
— in column 2 — letter symbol, used in collections of reference radiographs from the International Institute of welding (IIW);
— in column 3 — the name of the defect in Russian, English and French;
— in column 4 — definition and/or descriptive text;
— in column 5 — the drawings, supplementary to the definition if necessary.
Table 1
The warning symbol |
The name of the defect | The definition and/or explanation of the defect | Drawings of welded seams and joints with defects | ||
digital- rovee |
the use of soemoe MIS | ||||
Group 1. Cracked | |||||
100 | E | Cracked en cracks fr fissures |
An inconsistent caused by local rupture of the seam, which may arise as a result of cooling or the action of loads | ||
1001 | Hairline fracture en microfissure (microcrack) fr microfissure |
Crack, having microscopic dimensions, which detects physical methods not less than pyatidesyatiletnie increase | |||
101 |
EA | Longitudinal fissure en longitudinal crack fr fissure longitudinale |
The crack is oriented parallel to the axis of the weld. | ||
It can be: |
|||||
1011 |
in the weld metal; | ||||
1012 |
on the border of the fusing; | ||||
1013 |
in the heat affected zone; | ||||
1014 |
in the base metal | ||||
102 |
Еb | Transverse crack en transverse crack fr fissure transversale |
Crack oriented across the axis of the weld. | ||
It can be: |
|||||
1021 |
in the weld metal; | ||||
1023 |
in the heat affected zone; | ||||
1024 |
in the base metal | ||||
103 |
E | Radial cracks en radiation cracks fr fissures rayonnantes |
Cracks radiating from a single point. | ||
They can be: |
|||||
1031 |
in the weld metal; | ||||
1033 |
in the heat affected zone; | ||||
1034 |
in the base metal | ||||
Note — Fractures of this type, diverging in different directions, known as star-shaped cracks | |||||
104 |
EU | Crack in the crater |
Crack in the crater of the weld, which may be: | ||
1045 |
longitudinal; | ||||
1046 |
cross; | ||||
1047 |
star | ||||
105 |
E | Separate cracked |
Group of cracks that can appear: | ||
1051 |
in the weld metal; | ||||
1053 |
in the heat affected zone; | ||||
1054 |
in the base metal | ||||
106 |
E | Branched cracks |
Group of cracks appeared from one of the cracks. | ||
They can be located: | |||||
1061 |
in the weld metal; | ||||
1063 |
in the heat affected zone; | ||||
1064 |
in the base metal | ||||
Group 2. Pores | |||||
200 | And | The gas chamber en gas cavity fr soufflure |
The cavity of arbitrary shape, formed by gases, detainees in the molten metal, which has no corners | ||
2011 | AA | Gas time |
The gas chamber is usually spherical shape | ||
2012 | Uniformly distributed porosity |
A group of gas pores distributed uniformly in the weld metal. Should be distinguished from chains (2014) | |||
2013 | The cluster then en localized (clustered) fr nid de soufflures |
Group gas cavity (three or more), located close together with a distance between them is less than the three maximum dimensions of the larger of the cavities |
|||
2014 | The chain then |
A number of gas pores, arranged in a line, usually parallel to the weld axis, with the distance between them is less than three maximum size is greater then |
|||
2015 | AB | Oblong cavity en elongated cavity fr soufflure allongee |
An inconsistent, elongated along the axis of the weld. The length of the defect is at least two times the height |
||
2016 | AB | Fistula en worm-hole fr soufflure vermiculaire |
Tubular cavity in weld metal caused by the release of gas. The shape and position of the fistula determines the mode of solidification and the gas source. Usually fistulas are grouped in clusters and distributed in a herringbone pattern |
||
2017 | Surface time |
Gas time, which breaks the continuity of the surface of the weld |
|||
202 | R | Shrinkage en shrinkage cavity fr retassure |
The cavity formed due to shrinkage during solidification | ||
2024 | To | Crater en crater pipe fr retassure de cratere |
Shrinkage at the end of the weld bead, not brewed before or during the execution of subsequent passes |
||
Group 3. Solids | |||||
300 | Solid inclusion en solid inclusion fr inclusion solide |
Solid foreign substance is metallic or non-metallic origin in weld metal. Inclusion with at least one acute angle are called acute-angled inclusions |
|||
301 |
VA | Slag en slag inclusion fr inclusion de laitier |
Slag trapped in the weld metal. Depending on the conditions of formation of these inclusions may be: |
||
3011 |
linear; | ||||
3012 |
divided; | ||||
3013 |
other | ||||
302 | G | Plysove inclusion en flux inclusion fr inclusion de flux |
Flux trapped in the weld metal. Depending on the conditions of formation of these inclusions may be: |
Cm.3011−3013 | |
3021 |
linear; | ||||
3022 |
divided; | ||||
3023 |
other | ||||
303 | J | The oxide inclusion en oxide inclusion fr inclusion d oxyde |
The oxide of the metal, trapped in the weld metal during solidification | ||
304 |
N | Metallic inclusion |
A particle of foreign metal, trapped in the weld metal. | ||
Distinguish particles from: | |||||
3041 |
tungsten; | ||||
3042 |
copper; | ||||
3043 |
other metal | ||||
Group 4. Nespeleja and lack of fusion | |||||
401 |
Nespeleja en lack of fusion (incomplete fusion) fr manque de fusion (collage) |
The lack of connection between the weld metal and base metal or between individual weld platens. | |||
4011 |
Note — some countries use the terms «collage noir» and «collage blanc» depending on available or missing in places neoplasene oxide inclusions | There are neoplasene: on the side; | |||
4012 |
between the rollers; | ||||
4013 |
at the root of the weld | ||||
402 | D | Lack of fusion (incomplete penetration)
fr manque de |
Nespeleja the base metal along the entire length of the seam or on the site arising from the inability of the molten metal to penetrate to the root of the connection | ||
Group 5. Violation bead | |||||
500 | The violation of the form |
The deviation form the outer surfaces of the weld or geometry of the set value | |||
5011 |
F | Undercut continuous en continious undercut fr caniveau continu |
The longitudinal recess on the outer surface of the weld bead formed during welding | ||
5012 |
F | Undercut continuous en intermittent undercut fr morsure: caniveau discontinu |
|||
5013 |
Shrinkage groove en shrinkage groove fr caniveau a la racine |
Undercut with a side of unilateral root of the weld, caused by shrinkage at the boundary of fusion (see also 512) | |||
502 | Excess convexity butt joint en excess weld metal fr surepaisseur excessive |
Excess weld metal on the front side of the butt seam in excess of the established values | |||
503 | The excess of convexity of a fillet weld en excessive convexity fr convexite excessive |
Excess weld metal on the face of fillet weld (for the entire length or on part) in excess of the specified value |
|||
504 | The excess of poplava |
Excess weld metal on the reverse side of the butt seam in excess of the established values |
|||
5041 | Local excess of poplava |
Local excess proplem in excess of the established values | |||
505 | Incorrect profile of the weld |
The angle between the surface of the base metal and the plane tangent to the surface of the weld less than the specified value |
|||
506 | Naplav en overlap fr debordement |
Excess weld metal of the weld, Natexis on the surface of the base metal, but not alloyed with it |
|||
507 | Linear offset |
The offset between the two root elements, in which their surfaces are parallel, but not at the required level |
|||
508 | Angular displacement en angular misalignment fr deformation angulaire |
The offset between the two root elements, in which their surfaces are at an angle differing from the required |
|||
509 | NATEK en sagging fr effondrement |
The weld metal deposited due to the action of gravity and without fusion with the mating surface. |
|||
Depending on conditions it could be: | |||||
5091 |
NATEK horizontal welding position; | ||||
5092 |
NATEK at the bottom or overhead position welding; | ||||
5093 |
NATEK in a corner weld bead; | ||||
5094 |
leakage in the seam lap-joints | ||||
510 | . en burn through fr trou |
The flow of the metal of the weld pool, resulting in the formation of the through hole in the weld |
|||
511 | Incompletely filled groove |
Longitudinal continuous or discontinuous groove in the surface of a weld due to insufficient filler metal when welding | |||
512 | Excessive asymmetry of fillet weld |
Excessive dimensions of one side over the other | |||
513 | The uneven width of the weld |
The deviation width from the set values along the weld seam | |||
514 | Uneven surface |
A rough uneven surface shape of the weld reinforcement along the length of the | |||
515 | Concavity of the root |
A shallow groove from the unilateral root of the weld resulting from shrinkage (see also 5013) |
|||
516 | The porosity at the root of the weld en root porosity fr rochage |
The presence of pores in the root of the weld due to the occurrence of bubbles during the solidification of the metal | |||
517 | Resume en poor restart fr mauvaise reprise |
The local roughness of the surface in place of the resumption of welding |
|||
Group 6. Other defects | |||||
600 | Other defects en miscellaneous imperfections fr divers defauts |
All defects that cannot be included in groups 1−5 | |||
601 | Random arc en stray arc fr coup d arc |
Local damage to the surface of the base metal adjacent to the weld seam resulting from accidental arc | |||
602 | Spatter en spatter fr projection (ou perles) |
A drop of weld or filler metal formed during welding and adhering to the surface of the solidified weld metal or the HAZ of the base metal | |||
6021 | Tungsten spray |
Tungsten particles ejected from the molten zone of the electrode on the surface of the parent metal or solidified weld metal | |||
603 | Surface scuffing en torn surface fr dechirure locale ou arrachement local |
Surface damage caused by removal of temporary welded devices | |||
606 | The metal thinning en underflushing fr moulage excessif |
Reducing the metal thickness to less than the allowable machining |
The text of the document is verified by:
the official publication of the
M.: IPK Publishing house of standards, 2001