GOST 22233-2001
GOST 22233−2001 Profiles extruded from aluminum alloys for translucent enclosing structures. Specifications (with Change No. 1)
GOST 22233−2001
Group Ж34
INTERSTATE STANDARD
PROFILES EXTRUDED FROM ALUMINUM ALLOYS
FOR TRANSLUCENT ENCLOSING STRUCTURES
Specifications
Alluminium alloy extruded sections for translucent envelopes
General specifications
OKS 77.150.10
OKP 52 7522
Date of introduction 2002−07−01
Preface
1 DEVELOPED by the Office of Technomarine Gosstroy of Russia, Federal state unitary enterprise the Central nervous system with the participation of CJSC «Factory Mosmetallokonstruktsiya» and LLC «Agrisovgaz"
MADE by the Gosstroy of Russia
2 ACCEPTED by the Interstate scientific and technical Commission on standardization, technical regulation and certification in construction (MNTKS) may 30, 2001
The adoption voted
The name of the state |
The name of the government body construction |
The Republic Of Azerbaijan |
Gosstroy Of The Republic Of Azerbaijan |
The Republic Of Armenia |
The Ministry of urban development of the Republic of Armenia |
The Republic Of Kazakhstan |
Kazstroikomitet Of The Republic Of Kazakhstan |
The Republic Of Moldova |
The Ministry of environment and territorial development of the Republic of Moldova |
Russian Federation |
The Gosstroy Of Russia |
The Republic Of Tajikistan |
Colorstay Of The Republic Of Tajikistan |
The Republic Of Uzbekistan |
The Gosarchitectstroy Uzbekistan |
3 REPLACE GOST 22233−93
4 INTRODUCED with EFFECT from 1 July 2002 as state standard of the Russian Federation by the resolution of Gosstroy of Russia dated March 26, 2002 N 11
5 this standard takes into account the basic regulatory provisions of the following international and regional standards: ISO 1519:1995* [1], ISO 2813:1994* [2], ISO 2815:1993* [3], EN 515:1993* [4], EN 573−3:1994* [5], EN 755−2:1997* [6], EN 755−9:1998* [7], ISO 9227:1990* [8], pr EN 14024:2000* [9].
(Revised ed., Rev. No. 1.)
A REISSUE with Change in N 1, approved by decree of the Gosstroi of Russia June 21, 2003 N 88.
1 Scope
This standard applies to profiles of aluminium alloys aluminium-magnesium-silicon made by hot pressing and intended for use in translucent enclosing structures of buildings and structures.
The requirements of this standard apply to profiles-semi-finished and finished profiles (more profiles) with a diameter of circumscribed circle of 300 mm, as well as for combined profiles with a diameter of circumscribed circle of each of the aluminum element to 300 mm inclusive.
The requirements set out in paragraphs 4.6, 4.7, paragraphs 5.2.1, 5.2.2, 5.2.5, 5.2.6, 5.2.8−5.2.10, 5.2.12, 5.3.1−5.3.5, sections 5.4, 5.6, sections 6 and 7 of this standard are mandatory.
Allowed the use of profiles for the manufacture of opaque enclosing structures of buildings and structures with a corresponding feasibility study.
(Changed edition, Rev. N 1).
2 Normative references
The list of normative documents, links to which are used in this standard are given in Appendix A.
3 Definitions
In this standard use the following terms with respective definitions:
Profile — extruded product with desired size and shape of the cross section.
Solid profile profile in cross section which lacks an internal hollow space (figure 1).
Figure 1
The hollow profile is a profile section which includes one or more inner hollow spaces (figure 2).
Figure 2
The combined profile — a product in which the inner and outer elements are made of aluminium profiles one brand of alloy, connected by a thermometer insert from a material with lower thermal conductivity and to which, along with other requirements as to the resistance to heat transfer.
Combination profiles may consist of solid and hollow profiles of any configuration, connected by a thermostatic (figure 3).
1, 4 — hollow profiles; 2 — heat insulation chamber filled with air or foam
insulating material; 3 — thermometer insert
Figure 3
Ready profile — a profile that has a decorative and protective layer (hereinafter, profiles).
Profile-prefabricated profile having a protective and decorative coating.
The front surface profile — the surface profile, which is visible in the assembled condition of the structure and which impose requirements in terms of appearance.
Deviation from straightness — deviation of the longitudinal axis, or any edge profile from a straight line.
The deviation from flatness is the maximum distance from surface points of the profile adjacent to a horizontal or vertical plane.
Waviness is the deviation from flatness, having the character of periodically alternating ridges and troughs.
Torsion — deviation form, characterized by the rotation of the cross section around the longitudinal axis of the product.
Profile system — a set of sections forming a structural system enclosing translucent structures specified purposes (Windows, doors, stained glass Windows, storefronts, etc.), as reflected in technical (design) documentation.
4 Classification and designation
4.1 Profiles klassificeret:
— condition of the material;
— a section view;
— precision manufacturing;
— type protective and decorative coatings;
— given the resistance to heat transfer.
4.2 condition of the material profiles are divided into:
hardened and naturally aged — T, T4;
hardened and artificially aged — T1, T6, T64;
fully hardened and artificially aged T5;
hardened and artificially aged high strength — T1 (22), T1 (25), T66.
4.3 According to the type of cross section profiles are divided into solid and hollow.
Composite profiles should be attributed to the hollow profiles with multiple interior spaces.
4.4 accuracy of manufacturing, the profiles are divided into types:
N — normal |
precision | of manufacture; |
P — high |
» | " |
PR — precision | " | " |
4.5 Ready-made profiles are made treatment:
anodic-oxide — EN;
liquid paint — Zhl;
liquid electrophoretic — PVCs;
polymer powder — P;
complex (double layer, consisting of various types of coatings).
4.6 In terms of the given resistance to heat transfer, m·°C/W, the profiles are divided into classes:
1 — | St. 0,5 | to 0.55; |
2 — | «0,45 | «0,50; |
3 — | «0,40 | «0,45; |
4 — | «0,35 | «0,40; |
5 — | «0,30 | «0,35; |
6 — | «0,20 | «0,30; |
7 — | less | 0,20. |
4.7 designation of profile should be assigned according to the scheme:
Example of designation profile number 01−001 SPL drawing of aluminium alloy brand AD31, tempered and artificially aged (T1), powder coated white (P) with a thickness of 60 µm by the color scale RAL 9016:
Profile P-60-RAL 9016 GOST 22233−2001.
The same profile rooms 441166 according to GOST 13624 alloy AlMg0,7Si, tempered and artificially aged, high tensile strength, with anodic-oxide coating with a thickness of 20 µm, the color of bronze by the color scale RAH 32:
Profile EN-20-RAH 32 GOST 22233−2001.
For profiles-semi-finished products instead of the symbols of the coating and its thickness, it is necessary to specify the designation BP (without the decorative and protective coating):
Profile of BP GOST 22233−2001.
5 Technical requirements
5.1 Profiles shall be manufactured in accordance with the requirements of this standard on technological regulations and technical documentation approved in the established procedure by the manufacturer.
Technical documentation for the production of profiles needs to contain the parameters of profile systems with the working drawings, which, depending on the functional purpose of the profile and the way connections are established, the maximum deviations of the nominal thicknesses of walls and flanges and dimensions of the cross section.
In 5.2.2 and 5.2.3 of the present standard recommended limit deviations of nominal sizes.
5.2 the Geometric dimensions and shape
5.2.1 Profiles are manufactured with length from 2000 mm to 7000 mm. allowed by agreement with the consumer, specified in the agreement for the supply, the production of profiles of different length. Limit deviations of the length of the profile should be, mm:
from 0 to +7 — |
when |
length |
up to 2000 mm incl.; |
from 0 to +9 — |
« |
« |
St. 2000 to 5000 mm incl.; |
0 to +12 — | » | » | St. 5000 to 7000 mm incl. |
The profiles must be cut at right angles. Slant of the cut should not be more than 3°.
5.2.2 nominal thickness of walls and flanges of sections depending on the diameter of the circumscribed circle shall be not less than specified in table 1.
Table 1
In millimeters
Diameter of circumscribed circle |
Nominal thickness of walls and flanges of sections | |
solid |
hollow | |
Up to 25 incl. |
1 |
- |
SV. 25 «50 « |
1,2 |
1,5 |
«50» 75 « |
1,5 |
1,7 |
«75» 100 « |
1,7 |
2,0 |
«100» 150 « |
2,0 |
2,5 |
«150» 200 « |
2,5 |
3,0 |
«200» 250 « |
3,0 |
3,5 |
«250» 300 « |
4,0 |
4,0 |
5.2.3 Limit deviations nominal thickness of walls and flanges , , , , (figures 4, 5) profiles, it is recommended to install not more than the values given in table 2 and complete table 3 for hollow sections.
Figure 4 | Figure 5 |
Table 2
In millimeters
Wall thickness and shelves |
Limit deviations of the thickness of walls and flanges of continuous profile precision | |
N |
P, PR | |
Up to 1.5 incl. |
±0,15 |
±0,10 |
SV. 1,5 «3,0 « |
±0,20 |
±0,15 |
«To 3.0» and 6.0 « |
±0,25 |
±0,20 |
«A 6.0» and 10.0 « |
±0,30 |
±0,25 |
«A 10.0» to 15.0 « |
±0,40 |
±0,35 |
«15,0» 20,0 « |
±0,50 |
±0,40 |
«20,0» 30,0 « |
±0,60 |
±0,50 |
«30,0» 40,0 « |
±0,70 |
±0,60 |
Table 3
In millimeters
Wall thickness and shelves |
Limit deviation of thickness of walls and flanges of the hollow profiles when the diameter of the circumscribed circle and precision | ||||||||
up to 75 incl. |
St. 75 to 130 incl. |
St. 130 to 250 incl. |
over 250 to 300 incl. | ||||||
N |
P, PR |
N |
P, PR |
N |
P, PR |
N |
PR | ||
Up to 1.5 incl. |
±0,20 |
±0,10 |
±0,25 |
±0,15 |
- |
- |
- |
- | |
SV. 1,5 | to 2.0 « |
±0,20 |
±0,15 |
±0,25 |
±0,25 |
±0,30 |
±0,25 |
- |
- |
SV. 2,0 | «3,0 « |
±0,25 |
±0,20 |
±0,30 |
±0,30 |
±0,35 |
±0,30 |
±0,45 |
±0,40 |
«Of 3.0 | «6,0 « |
±0,35 |
±0,25 |
±0,40 |
±0,40 |
±0,50 |
±0,40 |
±0,60 |
±0,60 |
«A 6.0 | «To 9.0 « |
±0,50 |
±0,40 |
±0,55 |
±0,45 |
±0,70 |
±0,60 |
±0,80 |
±0,70 |
«Of 9.0 | «12,0 « |
±0,60 |
±0,50 |
±0,70 |
±0,60 |
±0,85 |
±0,75 |
±0,95 |
±0,85 |
«12,0 | «15,0 « |
±0,70 |
±0,60 |
±0,80 |
±0,70 |
±1,00 |
±0,90 |
±1,10 |
±1,00 |
«For 15.0 | «20,0 « |
- |
- |
±1,00 |
±0,90 |
±1,20 |
±1,10 |
±1,30 |
±1,20 |
5.2.4 maximum deviations of sizes of cross-section and (figures 4, 5) and (figures 6, 7) profiles of accuracy N and P, it is recommended to install not more than the values specified in table 4, precision PR — no more than 2/3 of values for the profiles of high accuracy.
Figure 6 | Figure 7 |
Table 4
In millimeters
The nominal size of the profile cross section and |
Limit deviation size () | |||
to 150 incl. |
St 150 to 300 incl. | |||
N |
P |
H |
P | |
To 6 incl. |
±0,20 |
±0,15 |
±0,25 |
±0,20 |
SV. 6 «12 « |
±0,25 |
±0,20 |
±0,30 |
±0,25 |
«12 » 25 « |
±0,30 |
±0,25 |
±0,35 |
±0,30 |
«25» 50 « |
±0,35 |
±0,30 |
±0,45 |
±0,40 |
«50» 75 « |
±0,50 |
±0,45 |
±0,60 |
±0,50 |
«75» 100 « |
±0,55 |
±0,50 |
±0,75 |
±0,65 |
«100» 150 « |
±0,70 |
±0,60 |
±0,95 |
±0,85 |
«150» 200 « |
±0,90 |
±0,80 |
±1,10 |
±1,00 |
«200 |
±1,10 |
±1,00 |
±1,30 |
±1,10 |
In the channels and other profiles of P — and S-shaped type (figures 6, 7) maximum deviation of size can be as given in table 5.
Table 5
In millimeters
Limit deviation of size at a distance | ||||||||
Nominal |
to 6 incl. |
St. 6 to 12 incl. |
St. 12 up to 25 incl. |
St. 25 up to 50 incl. |
over 50 up to 75 incl. |
St. 75 up to 100 incl. |
over 100 up to 150 incl. |
St. 150 |
To 6 incl. |
±0,15 |
±0,15 |
±0,20 |
±0,20 |
- |
- |
- |
- |
SV. 6 «12 « |
±0,20 |
±0,20 |
±0,25 |
±0,30 |
±0,35 |
±0,40 |
- |
- |
«12» 25 « |
±0,25 |
±0,25 |
±0,30 |
±0,35 |
±0,40 |
±0,45 |
- |
- |
«25» 50 « |
±0,30 |
±0,35 |
±0,40 |
±0,45 |
±0,50 |
±0,55 |
±0,60 |
±0,70 |
«50» 75 « |
±0,45 |
±0,50 |
±0,50 |
±0,55 |
±0,60 |
±0,65 |
±0,75 |
±0,90 |
«75» 100 « |
±0,50 |
±0,55 |
±0,60 |
±0,65 |
±0,70 |
±0,75 |
±0,85 |
±1,20 |
«100» 150 « |
±0,60 |
±0,65 |
±0,70 |
±0,75 |
±0,85 |
±0,95 |
±1,20 |
- |
«150 |
±0,90 |
±0,95 |
±1,20 |
±1,25 |
±1,30 |
±1,35 |
- |
- |
5.2.5 Limit deviations of the angles ; ; cross sectional profiles with any accuracy (figure 8), if the angle is not direct, the value specified in the working drawings, should not be more than ±2,0°.
Figure 8
5.2.6 Limit deviations of angular dimensions of cross-sections with any accuracy (figures 9, 10) from the right angle should not be more than shown in table 6.
Figure 9 | Figure 10 |
Table 6
In millimeters
Width |
Maximum deviation of the angular dimensions (tolerance on tilt) solid and hollow sections precision | |
N |
P, PR | |
To 40 incl. |
0,30 |
0,20 |
SV. 40 «100 « |
0,60 |
0,40 |
«100» 300 « |
0,80 |
0,60 |
5.2.7 the Sharp edge of the profiles should be generally rounded. The recommended value of the radius of curvature of the sharp edges of profiles if it is not specified in the drawing shall be not more than, mm:
0,3 — | when | thickness | shelves | and | wall | to | 3.0 mm | incl. | |
0,5 — | » | » | » | » | » | St. | 3.0 to | 6.0 mm | « |
0,8 — | » | » | » | » | » | » | 6,0 « | 10.0 mm | « |
1,0 — | » | » | » | » | » | » | 10,0 « | 18,0 mm | » |
When the wall thickness of the profile, the radius of curvature of the edges should be set according to the thickness of the wall.
5.2.8 Deviation from flatness profiles of accuracy N and P, depending on the size should not be more than the values specified in table 7 and for profiles precision PR — no more than 2/3 of values for the profiles of high accuracy (figures 11, 12).
Figure 11 | Figure 12 |
Table 7
In millimeters
Width |
Deviation from the flatness of solid and hollow profiles precision | ||
N |
P | ||
To 40 incl. |
0,20 |
0,20 | |
SV. 40 | «60 « |
0,30 |
0,30 |
«60 | «90 « |
0,45 |
0,40 |
«90 | «120 « |
0,60 |
0,45 |
«120 | «150 « |
0,75 |
0,55 |
«150 | «180 « |
0,90 |
0,65 |
«180 | «210 « |
1,05 |
0,70 |
«210 | «240 « |
1,20 |
0,75 |
«240 | «270 « |
1,35 |
0,80 |
«270 | «300 « |
1,50 |
0,90 |
5.2.9 Profiles should be straight. Limit deviation from straightness of profile accuracy (figures 13, 14) shall not exceed the values given in table 8.
Figure 13 | Figure 14 |
Table 8
In millimeters
The length of the profile |
Up to 1000 |
SV.1000 to 2000 incl. |
SV. 2000 to 3000 incl. |
SV. 3000 to 4000 incl. |
SV. 4,000 to 5,000 incl. |
SV. 5000 to 6000 incl. |
SV. 6000 |
Maximum deviation from straightness profiles |
0,7 |
1,3 |
1,8 |
2,2 |
2,6 |
3,0 |
3,5 |
5.2.10 the Twisting profile of any precision along the longitudinal axis (figures 15 and 16) should not exceed the values given in table 9.
Figure 15 | Figure 16 |
Table 9
In millimeters
Width |
The twist of the profiles in length | ||||||
up to 1000 |
St 1000 up to 2000 incl. |
St. 2000 to 3000 incl. |
St 3000 up to 4000 incl. |
St. 4000 up to 5000 incl. |
St. 5000 up to 7000 incl. | ||
Up to 25 incl. |
1,0 |
1,2 |
1,2 |
1,5 |
2,0 |
2,0 | |
SV. 25 | «50 « |
1,0 |
1,2 |
1,5 |
1,8 |
2,0 |
2,0 |
«50 | «100 « |
1,0 |
1,5 |
1,5 |
2,0 |
2,0 |
2,0 |
«100 | «150 « |
1,2 |
1,5 |
1,8 |
2,2 |
2,5 |
3,0 |
«150 | «200 « |
1,5 |
1,8 |
2,2 |
2,6 |
3,0 |
3,5 |
«200 | «300 « |
1,8 |
2,5 |
3,0 |
3,5 |
4,0 |
4,5 |
5.2.11 allowed smooth waviness profile with wave height less than 0.3 mm and number of waves no more than three per 1 m length of the profile. Requirements do not apply to waviness profiles, the ultimate form of which is attached a roller forming or if the contract to supply the customer does not impose this requirement to the profile.
5.2.12 non-parallelism of outer and inner mating surfaces are the composite elements of the composite profile should not be more than 0.5 mm (figure 17).
Figure 17
Differential mating surfaces in the combined profile, consisting of outer and inner elements must not be more than 0.5 mm (figure 17). As basic take a surface with a larger area.
5.3 Characteristics (properties)
5.3.1 Mechanical performance of profiles for supply to the consumer shall be as specified in table 10.
Table 10
Marking system and grade alloy | The importance of indicators, at least | |||||
The condition of the material |
Status designation material |
Wall thickness, mm |
Temporary |
Limit yield strength tensile, MPa |
Take significant tensile elongation, % | |
AD31 1310 |
Tempered and naturally aged |
T |
All dimensions |
127,0 |
69,0 |
13,0 |
Fully tempered and artificially aged | T5 |
To 3 incl. |
175,0 |
130,0 |
8,0 | |
SV. 3 to 10 incl. |
157,0 |
118,0 |
8,0 | |||
Tempered and artificially aged |
T1 |
All dimensions |
196,0 |
147,0 |
8,0 | |
Tempered and artificially aged high strength |
T1 (22) |
To 10 incl. |
215,0 |
160,0 |
8,0 | |
The same | T1 (25) |
The same |
245,0 |
195,0 |
8,0 | |
АlМgSi 6060 |
Tempered and naturally aged |
T4 |
Up to 25 incl. |
120,0 |
60,0 |
16,0 |
Fully tempered and artificially aged | T5 |
To 5 incl. |
160,0 |
120,0 |
8,0 | |
SV. 5 to 25 incl. |
140,0 | 100,0 | 8,0 | |||
Tempered and artificially aged | T6 |
To 3 incl. |
190,0 |
150,0 |
8,0 | |
SV. 3 to 25 incl. |
170,0 | 140,0 | 8,0 | |||
The same |
T64 |
To 15 incl. |
180,0 |
120,0 |
12,0 | |
Tempered and artificially aged high strength | T66 |
To 3 incl. |
215,0 |
160,0 |
8,0 | |
SV. 3 to 25 incl. |
195,0 | 150,0 | 8,0 | |||
АlМg0,7Si 6063 |
Tempered and naturally aged |
T4 |
All sizes |
130,0 |
65,0 |
14,0 |
Fully tempered and artificially aged | T5 |
To 3 incl. |
175,0 |
130,0 |
8,0 | |
SV. 3 to 10 incl. |
160,0 | 110,0 | 7,0 | |||
Tempered and artificially aged |
T6 |
To 10 incl. |
215,0 |
170,0 |
8,0 | |
AlMg0,7Si 6063 |
Tempered and artificially aged |
T64 |
To 15 incl. |
180,0 |
120,0 |
12,0 |
Tempered and artificially aged high strength | T66 |
To 6 incl. |
245,0 |
200,0 |
8,0 | |
SV. 6 to 10 incl. |
225,0 | 180,0 | 8,0 | |||
Notes
|
5.3.2 On the surface profile of the semi-finished product should be no traces of delamination, non-metallic and metallic inclusions, corrosion spots and fisheyes, craters.
The surface profile of the semi-finished product must not be mechanically damaged, slivers, blisters deeper than 0.07 mm, the longitudinal traces of the matrix, scoring and Nalepa depth of more than 0.03 mm, and the transverse traces of the matrix generated in the stop press.
On the front surface profile of the semi-finished product specified on the drawing must not be mechanically damaged, prisoners of war, bubbles depth of more than 0.01 mm, the longitudinal traces of the matrix are greater than 0.005 mm and transverse traces of the matrix generated in the stop press.
The roughness of the front surface of the profile-semi, designed for the anode-oxide coating should not be more than Ra 1.6 µm, for other types of coatings — not more than Ra of 3.0 microns.
Milicevic roughness of the surfaces should not be more than 10,0 µm Ra.
5.3.3 Combined profiles should pass the test on the bearing capacity of the connection zones of shear and transverse tension.
Bearing capacity shear, N/mm length of the specimen shall be not less than:
for ready profiles — 24;
for profiles-semi-finished products — 40.
Bearing capacity under transverse tensile or profiles-semi-finished products must be at least 80 N/mm length of the specimen.
For ready-made profiles made by means of foaming without rolling, load-bearing capacity under transverse tension should be not less than 12 N/mm length of the specimen.
(Revised ed., Rev. N 1).
5.3.4 profiles should have protective-decorative coating. Depending on the operating conditions and the decorative properties appoint the following coverage:
anodic-oxide according to GOST 9.301;
polymer powder single layer and multilayer according to GOST 9.410;
paint liquid according to GOST 9.032;
electrophoretic fluid according to the technical documentation of the manufacturer.
The paint should conform to class III, two-layer integrated and powder polymer coatings — IV class according to GOST 9.032.
5.3.5 Physical-mechanical properties, thickness and chemical resistance of protective and decorative coatings shall conform to the requirements given in table 11.
Table 11
Name of indicator of the quality of the coating |
The value of the quality index to cover | |||
anodic-oxide |
polymer powder |
paint liquid |
electrophoretic liquid | |
Color |
In agreement with the customer in accordance with approved standards | |||
Shine | ||||
The thickness of the coating that is assigned depending on the climatic performance, mkm, not less than: | ||||
indoors |
15 |
50 |
30−50* |
25 |
for atmospheric conditions |
20 |
60 |
50−70* |
25 |
Adhesion, points, not more |
- | 1 |
1 |
1 |
The Buchholz hardness (resistance to indentation), CONV. units, not less |
- | 80 |
80 |
80 |
Elasticity at bending, mm, no more |
- | 5 |
5 and 10* |
5 |
Elasticity in tension, mm |
- |
5 |
3 |
5 |
Impact strength, cm, not less than: | ||||
when the thickness of coating 70 microns |
- |
40 |
40 |
40 |
if coating thickness is over 70 µm two-layer complex |
- |
22 |
22 |
22 |
The quality of the degree of filling of the anode-oxide coating method (weight loss), mg/DM, not more |
30 |
- |
- |
- |
Corrosion resistance, h | ||||
in neutral salt fog |
1000 | 1000 | 1000 | 1000 |
test MACH |
- |
48 |
48 |
48 |
* The values given for the two-layer integrated coating and water-soluble paints. |
Apply coatings only on the front surface of the profile. However, other profile surfaces must be protected from corrosion chromate, fosfokreatin or anodic-oxide layers.
5.3.6 Profiles-semi-finished products long-term storage are subject of temporary corrosion protection. The choice of remedies, surface preparation prior to preservation and quality control the application of the remedies is carried out in accordance with the requirements of GOST 9.510 specified in the supply agreement.
5.4 Requirements for raw materials and materials
5.4.1 For the production of extruded profiles are used in aluminum wrought alloys aluminum-magnesium-silicon. The chemical composition of the alloys shall be as specified in table 12.
Table 12
Percentage
Marking system and grade alloy |
Mass fraction of elements | ||||||||||
Cream tions |
Iron |
Copper |
Marga- Heff |
Magnesium |
Chrome |
Zinc |
Titan |
Aluminium |
Other | ||
each |
the amount | ||||||||||
AD31 |
0,2−0,6 |
0,35 |
0,10 |
0,10 |
0,45−0,90 |
0,10 |
0,10 |
0,10 |
The rest |
0,05 |
0,15 |
AlMgSi0,5 6060 |
0,3−0,6 |
0,10−0,30 |
0,10 |
0,10 |
0,35−0,60 |
0,05 |
0,15 |
0,10 |
The rest |
0,05 |
0,15 |
AlMgSi 6060 |
0,3−0,6 |
0,10−0,30 |
0,10 |
0,10 |
0,35−0,60 |
0,05 |
0,15 |
0,10 |
The rest |
0,05 |
0,15 |
AlMg0,7Si 6063 |
0,3−0,6 |
0,15−0,35 |
0,10 |
0,15 |
0,60−0,90 |
0,05 |
0,15 |
0,10 |
The rest |
0,05 |
0,15 |
Note - To improve the decorative properties of anodic-oxide coating is allowed to reduce the content of copper, zinc, manganese in alloys. |
5.4.2 as a constructive element of the combined profiles are used, usually glass fibre reinforced polyamide profiles according to GOST 31014.
For facade systems in combined profiles allowed the use of inserts of other materials, provided that the combined profile of the bearing capacity under transverse tension not less than 20 N/mm sample length, thus the strength at transverse tensile determined at temperatures of minus 40 °C minus 20 °C, +20°, +80 °C.
(Revised ed., Rev. N 1).
Table 13 excluded. (Revised ed., Rev. No. 1.)
5.4.3 Materials used for the anode-oxide, paint and powder coating profiles, must satisfy the requirements of the current normative documentation and to provide protective and decorative coatings with predetermined characteristics.
The materials used for paints and powder coatings profile, should have sanitary-epidemiological conclusion of the health authorities.
By agreement with the consumer allowed the use of other types of coatings, which must meet the specifications of the brand and quality of the manufacturer and have sanitary-epidemiological conclusion of the health authorities.
5.5 completeness
Profiles shall be shipped complete.
Scope of supply must correspond to the user specification are defined in a contract or agreement for supply. Scope of supply indicated in the waybill enclosed with the document of quality.
5.6 Marking
5.6.1 Each packaging site should be marked, which is applied indelible ink on the labels, and attach to a packing place. The marking of the profiles should contain:
— designation of the profile;
— number of profiles;
— date of manufacture;
— the order number or the contract for supply;
— name or trademark of the manufacturer;
— the name of the recipient;
— weight (net, gross);
— serial number of cargo space.
Labels of paper and cardboard must be attached to the container by glue and protected from moisture, made of plywood and metal — nailed to the boxes with nails.
5.6.2 Each package must have transport labeling according to GOST 14192.
5.7 Packaging
5.7.1 as a means of packaging used:
— wooden boxes according to GOST 2991, GOST 5959, figure 3 GOST 9.510, GOST 10198, GOST 24634;
containers universal 22225 GOST, GOST 18477;
— wooden crates for loads weighing up to 500 kg according to GOST 12082;
— soft containers made of water-resistant cardboard, for loads up to 200 kg according to the technical documentation of the manufacturer;
containers made according to the technical documentation of the manufacturer and coordinated in the established procedure.
5.7.2 wrapping paper profiles use: bag brands In-70,-78, and N according to GOST 2228, wrapping ODP GOST 16711, two-layer waterproof packing according to GOST 8828, waxed GOST 9569* corrugated cardboard according to GOST 7376**, a polyethylene film thickness of 0.1 or 0.2 mm according to GOST 10354, shrinkable film according to GOST 25951.
________________
** In the territory of the Russian Federation the document is not valid. Valid GOST 9569−2006, here and hereafter.
** In the territory of the Russian Federation the document is not valid. Valid GOST R 52901−2007, here and hereafter. — Note the manufacturer’s database.
Be allowed for packing profiles-semi-finished products to use bituminou paper according to GOST 515 or corrosion according to GOST 16295.
5.7.3 When laying the profiles must be separated from each other by paper or film in a single layer.
Free space when stacking profiles in the uld must be filled with bundles of paper or cardboard cushioning GOST 9347.
5.7.4 Mass of packing space in flexible containers should be no more than 200 kg. When Packed in the box, container or wooden crate, the weight should not exceed 1000 kg.
5.7.5 For strapping of packages used steel tape according to GOST 3560.
Packing profiles and the formation of the package should be carried out in accordance with GOST 9.510 5.22. The means of fastening the cargo must meet the requirements of GOST 21650.
6 acceptance Rules
6.1 Profiles should be accepted by the technical control of the manufacturer.
6.2 Profiles take parties. For the party profiles-semi-finished products take a number of profiles of the same cross-sectional shape, is made during the shift from one brand of aluminum alloy, of one chemical composition and one state of the material.
Allowed in the same party profiles-semi-finished products made of different heats of the same brand of aluminum alloy and a different tank is one of heat treatment, provided that physical-mechanical performance of the profiles-semi-finished products meet the requirements of this standard.
For a party ready-made profiles take the profile out of the profiles-semi-finished products, which are for changing the coating of the same type and color.
6.3 For matching profiles with the requirements of this standard carry out incoming, operational and acceptance control. The procedure for conducting the input and operational control set in the technological regulations of the manufacturer. Acceptance inspection is carried out by acceptance and periodic tests.
6.4 Acceptance testing is carried out according to the following criteria:
geometric size and shape;
— the limit of fluidity at a stretching, relative elongation and ultimate strength in tension;
— the surface condition (presence of defects in appearance) profiles-semi-finished products;
— resistance to shear of the combined profile;
— color, thickness, gloss, grade of paint, plastic and two-layer integrated coating;
the quality of the degree of filling of the anode-oxide coating.
6.5 Monitoring indicators state of the surface profile, dimensional accuracy, deviations from flatness, twist, waviness, straightness profiles any precision, not parallel sides of the coupling elements and the differential mating surfaces of combined profiles is carried out on an alternative basis in accordance with the requirements of GOST 23616, using the one-step control plan. Sample size, acceptance and rejection numbers shall be as given in table 14. The sampling is carried out by random selection of products from party.
Table 14
The scope of the party. |
The volume of the sample. |
Acceptance number |
Rejection number |
Up to 25 incl. |
5 |
0 |
1 |
From 26 to 90 incl. |
8 |
0 |
1 |
«91» 280 « |
13 |
0 |
1 |
«281» 500 « |
20 |
0 |
1 |
«501» 1200 « |
32 |
1 |
2 |
«1201» 3200 « |
50 |
2 |
3 |
«3201» 10000 |
80 |
3 |
4 |
The party profiles are received, if the number of defective sections in the sample is less than or equal to the acceptance number , and are not accepted if the number of defective items in the sample is greater than or equal to the acceptance number .
6.6 To determine the physical and mechanical performance of profiles from each one of the charge state of the material select the two profiles, from which at either end in the longitudinal direction, cut one sample.
6.7 matching color protective and decorative coating finished profile of the Etalon is determined visually by the method of continuous control.
6.8 To determine the coating thickness of the finished profile of the party selected 2%, but not less than three pieces.
6.9 To determine the bearing capacity of composite profiles from the party randomly selected three profiles from which the two ends of a cut one sample of a given length.
6.10 During periodic tests determine:
— chemical composition of aluminium alloy from each heat on the manufacturer’s site or from each batch received alloy;
— the bearing capacity of composite profile in a transverse stretching — at least once in 10 days and each time the new batch of thermostable;
— impact strength, hardness, tensile strength, elasticity and adhesion of paints and powder coatings for each batch of incoming paints and powder material for protective and decorative coatings;
— corrosion resistance of protective-decorative coating — at least once a year in a neutral salt fog and at least once per quarter at the test MACH.
Reduced heat transfer resistance profile is determined in accordance with the frequency established by the regulations on Windows, doors, showcases and stained-glass Windows made of aluminum profiles.
When production of a new series of products define the profile class for the given resistance to heat transfer, the bearing capacity of composite profiles for resistance to shear upon application of a momentary load and strength during transverse stretching, and perform qualification tests on physical and mechanical characteristics specified
In the production of combined profiles, produced by the method of foaming without rolling according to the technical documentation of foreign firms, should be carried out laboratory research of tests of combined profiles on the bearing capacity of the zones of connection strength and shear strength in the transverse stretching in accordance with the methods specified in the technical documentation for purchased technology, or in accordance with the current normative documentation for the test profiles of the country providing the technology, which must be specified in the technical documentation for the purchase. Testing of combined profiles is carried out at temperatures of minus 40 °C minus 20 °C +20 °C and +80 °C.
Combined profiles think has stood the test at given temperatures, if the value obtained characteristics not less than those specified
(Revised ed., Rev. N 1).
6.11 Party is considered accepted if the indicators of the quality of the profiles meet the requirements of this standard.
If unsatisfactory test results of at least one of the indicators, repeat tests are carried out on this figure is twice the number of samples.
Upon receipt of unsatisfactory results, re-testing at least one of the sample batch is subjected to continuous control or marriage.
6.12 the consumer has the right to control the compliance of the profiles the requirements of this standard, while adhering to established standard procedure for sampling and testing.
6.13 Every batch of profiles is accompanied by a quality document in which you specify:
— the name of the manufacturer and (or) its trademark and address;
— name and address of the consumer (customer);
— number and date of issuance of the document;
— the symbol of the profiles;
— order number (batch);
— the number of packing stations;
the number and weight of shipped profiles;
— the results of acceptance and periodic testing, with the conclusion about the condition of the material;
— conformity mark (if foreseen by the certification system).
When you export and import the contents of the document as set in the supply agreement.
7 control Methods
7.1 Chemical composition of the alloy is determined by the method of spectral analysis GOST 7727 or photometric methods 11739.1 GOST, GOST 11739.6, 11739.7 GOST, GOST 11739.11, 11739.12 GOST, GOST 11739.13, 11739.20 GOST, GOST 11739.21, GOST 11739.24. The selection and preparation of samples for determining the chemical composition of the alloy is carried out according to GOST 24231.
7.2 the dimensions of the cross-sectional profiles define an ultrasonic thickness gauge according to GOST 28702, micrometer according to GOST 6507 with a Vernier caliper according to GOST 166, goniometer according to GOST 3749, radioalarm or other tool, to ensure the necessary measurement accuracy.
The length of the profiles measured by tape according to GOST 7502 or ruler according to GOST 427.
7.3 maximum deviation from straightness, the nonparallel sides of the mating elements and the difference in the mating planes of the combined profile, the waviness, the deviation from flatness, the twist of the profile along the longitudinal axis, cosine of the cut, the deviation of the angular sizes determined according to GOST 26877.
The deviation of the angular dimensions of the profile at different length shelves take the shelf of a smaller length, while the size measured from the base shelf of greater length.
7.4 Selection of samples for tensile tests carried out according to GOST 24047.
Mechanical properties of sections under tension is determined according to GOST 1497 on samples of short effective lengths .
For testing of mechanical properties by the method of destructive testing of each check profile from either end in the longitudinal direction, cut one sample.
In case of impossibility of producing a standard sample testing carried out on the samples, the shape and size of which establishes the manufacturer. This is determined only a temporary resistance to tensile.
7.5 the quality of the surface profile is determined visually. The depth of the defects, if necessary, determine the controlling sweep or by using a profilometer according to GOST 19300. Surface roughness is determined according to GOST 19300.
7.6 reduced heat transfer resistance profiles determined according to GOST 26602.1.
7.7 the Carrying capacity of the combined profile in terms of resistance to shear is determined by the method given in Annex B.
7.8 Bearing capacity of composite profile in a transverse stretching is determined according to the method specified in Appendix V.
7.9 control over the appearance of protective and decorative coating is carried out by inspection of the profiles to the naked eye at an illumination of not less than 300 Lux incandescent lamps and at least 600 Lux — fluorescent lamps.
Class of coverage determined according to GOST 9.032.
7.10 measuring the thickness of protective and decorative coatings must be carried out by any non-destructive method according to GOST 9.302. The coating thickness is measured in at least five areas, each area of not less than 1 cm, while in each zone is carried out at least three measurements. The result of taking the average value obtained in each zone, in this case, if one of the results obtained, thickness measurements will be less than 80% of the required maximum thickness measurement result is unsatisfactory.
7.11 the Color of decorative and protective coating is determined visually according to GOST 29319сравнением with a sample of standard, approved in the prescribed manner by the manufacturer of protective and decorative coatings, recommended comparing the color to hold in artificial light in the camera comparison color.
7.12 Gloss, adhesion, elasticity, hardness and impact resistance of protective and decorative coatings determined on samples substrates of aluminum alloys according to GOST 21631.
The application of paint and the powder material on the sample substrate is carried out in accordance with established manufacturer’s technology, electrophoretic in accordance with the requirements of GOST 8832.
7.13 the Gloss is measured according to GOST 896 with blastomere the amount of reflected light directed at an angle of 60°. Allowed the definition of the gloss visual comparison with the approved standard.
7.14 the strength of the film coatings upon impact is determined using reverse impact according to GOST 4765, when the load mass is (1000±1) g and the firing pin diameter is 15.0 mm.
7.15 the flexibility of the film coatings under bending is determined according to GOST 6806. The surface should be no cracks or delaminations visible to the naked eye.
7.16 hardness of the coating was determined by Buchholz over the length of the imprint produced during the application of the indenter of the instrument to the coating applied to the sample substrate.
7.16.1 controls and accessories
Buchholz device (figure 18) or similar, comprising a metal body, the two protruding supports and the indenter, and is equipped with a microscope. The cross-sectional shape and dimensions of the indenter shall be as specified in figure 19.
1 — indenter; 2 — prop
Figure 18 — Device for pressing
1 — sharp edge; 2 — indenter; 3 — coating; 4 — base; 5 — form of the fingerprint
Figure 19 — arrangement for testing
Microscope type MIR-2 or MIR-3, equipped with a calibration eyepiece with scale.
7.16.2 Procedure of preparation and holding of the tests
The sample substrate with the applied coating is kept for 16 hours at a temperature of (20±2) °C and relative humidity of (65±5)%.
The sample is placed coating-up on a solid horizontal surface, it is set to the horizontal position, the device for pressing so that the indenter came into contact with the coating. The indenter is left in that position (30±1), then gently removed so that at first came off the indenter, and then the support.
A light source and a microscope so that the angle of incidence of rays on the area of indentation was less than 60°, as shown in figure 20. The microscope is positioned vertically under the illuminated area and focus so that the shadow formed by the imprint of the indenter (figure 21), and the calibration scale coincided.
1 — light source; 2 — microscope; 3 — coating; 4 — sample; 5 — the imprint of the indenter
Figure 20 — the Location of the light source and microscope
1 — the length of the shadow
Figure 21 — Shadow, formed from the imprint of the indenter
Perform five measurements on different parts of the sample.
7.16.3 the Processing of test results
The result of the test take the arithmetic mean value of five parallel measurements, calculated to the second decimal place. Resistance to indentation is determined by the table 15.
Table 15
The minimum thickness of coating, µm |
The length of the fingerprint mm |
The depth of the imprint, µm |
Resistance to indentation, CONV.ed. |
15 |
0,8 |
5 |
125 |
20 |
0,85 |
6 |
118 |
20 |
0,9 |
7 |
111 |
20 |
0,95 |
8 |
105 |
20 |
1,0 |
9 |
100 |
20 |
1,05 |
10 |
95 |
20 |
1,1 |
11 |
91 |
20 |
1,15 |
12 |
87 |
50 |
1,2 |
14 |
83 |
25 |
1,3 |
16 |
77 |
25 |
1,4 |
18 |
71 |
30 |
1,5 |
21 |
67 |
30 |
1,6 |
24 |
63 |
35 |
1,7 |
26 |
59 |
7.17 the Elasticity of the coating in tension is determined according to GOST 29309.
7.18 the Adhesion of the coating is determined by the method of lattice cuts on GOST 15140.
7.19 the Corrosion resistance of protective and decorative coatings to the effects of salt fog is determined according to GOST 9.308.
7.20 the Corrosion resistance of protective and decorative coatings on the test MACH is determined on samples-substrates, which is applied to the notch «criss-cross» with a thickness of 1 mm, cut to the metal. Prepare a solution with a pH of 3.0−3.3 V containing (50±1) g/l sodium chloride NaCI according to GOST 4233, (10±1) ml/l of acetic acid CHCOOH according to GOST 61, (5±1) ml/l of 30% strength hydrogen peroxide solution according to GOST 10929. The resulting solution is heated to a temperature of (37±1) °C and immersed in a sample-substrate for 48 h, maintaining the desired temperature.
After 24 hours add another 5 ml of 30% strength hydrogen peroxide and restore the pH range of 3.0−3.3 V with cold acetic acid or caustic soda NaWITHGOST 5100.
The coating is considered satisfactory if the penetration depth of corrosion (exfoliation) does not exceed 0.5 mm on both sides of the incision.
7.21 the quality of the degree of filling of the anode-oxide coating was determined by drops according to GOST 9.031.
As calibration (arbitration) method, use a method of loss of weight in processing in acid solutions. Assessment of the degree of filling of the anode-oxide coating is carried out on the samples anodized products area 1 DMexcluding the area of the ends. On the sample surface labeling with sequential number of the sample and batch number.
Uncovered parts of the sample surface protecting acrylic varnish AK-20 or similar. The sample is placed in a desiccator for 20 min and then weighed with an accuracy of 1 mg and determine the mass . The sample is placed in a solution of nitric acid with a concentration of 455 g/l according to GOST 4461 and allowed to stand for 10 min, after which the sample was washed thoroughly with distilled water according to GOST 6709, and dried. Then the sample is placed in a solution containing 35 ml of phosphoric acid according to GOST 6552 and 20 g of chromium oxide VI-valent GOST 2912 in 1 liter of solution, and kept at a temperature of (38±1) °C for 15 min.
The sample is removed from the solution, washed thoroughly first with running and then with distilled water, dried, cooled, placed for 20 min in a desiccator, then weigh and determine the mass .
The mass loss , mg/DM, is determined by the formula
, (1)
where is the mass of specimen before test, mg;
- weight of sample after test, mg;
- the surface area of the sample, DM.
The quality of the degree of filling of the anode-oxide coating is considered satisfactory if the mass loss of the sample does not exceed 30 mg/DM.
8 Transportation and storage
Transportation and storage — by GOST 9.510.
Annex a (informational). The list of normative documents referenced in this standard
APPENDIX A
(informational)
GOST 9.031−74 ESSEX. Coating the anode-oxide semi-finished products from aluminium and its alloys. General requirements and methods of control
GOST 9.032−74 ESSEX. Coating of paint. Groups, technical requirements and designations
GOST 9.301−86 ESSEX. Coating of metallic and non-metallic inorganic. General requirements
GOST 9.302−88 ESSEX. Coating of metallic and non-metallic inorganic. Control methods
GOST 9.308−85 ESSEX. Coating of metallic and non-metallic inorganic. Methods of accelerated corrosion tests
GOST 9.410−88 ESSEX. The powder coating polymer. Typical processes
GOST 9.510−93 ESSEX. Semi-finished products of aluminium and aluminium alloys. General requirements for temporary anticorrosive protection, packing, transportation and storage
GOST 61−75 acetic Acid. Specifications
GOST 166−89 Calipers. Specifications
GOST 427−75 Rulers measuring metal. Specifications
GOST 515−77 Paper, wrapping bituminosa and tarry. Specifications
GOST 896−69 Materials. Photoelectric method of determining the luster
GOST 1497−84 Metals. Test methods tensile
GOST 2228−81 Paper sack. Specifications
GOST 2912−79 Chromium oxide technical. Specifications
GOST 2991−85 wooden disposable Boxes for loads up to 500 kg. General specifications
GOST 3560−73 package steel Strip. Specifications
GOST 3749−77 the Angular span of 90°. Specifications
GOST 4233−77 Sodium chloride. Specifications
GOST 4461−77 nitric Acid. Specifications
GOST 4765−73 Materials. Method of definition of durability at impact
GOST 5100−85 Soda ash technical. Specifications
GOST 5959−80 Boxes made of wood-based panels for non-separable loads weighing up to 200 kg. General specifications
GOST 6507−90 Micrometers. Specifications
GOST 6552−80 orthophosphoric Acid. Specifications
GOST 6709−72 distilled Water. Specifications
GOST 6806−73 Materials. A method of determining the elasticity of film at bending
GOST 7376−89 corrugated Cardboard. General specifications
GOST 7502−98 metallic measuring tape. Specifications
GOST 7727−81 aluminum-based Alloys. Methods of spectral analysis
GOST 8828−89 base Paper and paper double-layer waterproof packaging. Specifications
GOST 8832−76 Materials. Methods of producing coatings for testing
GOST 9347−74 Cardboard gasket and gasket from him. Specifications
GOST 9569−79 waxed Paper. Specifications
GOST 10198−91 wooden Boxes for goods of mass over 200 up to 20000 kg. General specifications
GOST 10354−82 polyethylene Film. Specifications
GOST 10929−76 Hydrogen peroxide. Specifications
GOST 11739.1−90 Alloys aluminium cast and wrought. Methods for determination of aluminium oxide
GOST 11739.6−99 Alloys aluminum casting and wrought. Methods of iron determination
GOST 11739.7−99 Alloys aluminum casting and wrought. Methods for determination of silicon
GOST 11739.11−98 Alloys, aluminum casting and wrought. Methods for determination of magnesium
GOST 11739.12−98 Alloys, aluminum casting and wrought. Methods for determination of manganese
GOST 11739.13−98 Alloys, aluminum casting and wrought. Methods for determination of copper
GOST 11739.20−99 Alloys aluminum casting and wrought. Method of determining titanium
GOST 11739.21−90 Alloys aluminium cast and wrought. Methods for determination of chromium
GOST 11739.24−98 Alloys, aluminum casting and wrought. Methods for determination of zinc
GOST 12082−82 wooden Crates for loads weighing up to 500 kg. General specifications
GOST 13624−90 extruded rectangular flanged channel-section of aluminium and magnesium alloys. Assortment
GOST 14192−96 Marking of cargo
GOST 15140−78 Materials. Methods for determining the adhesion
GOST 16295−93 Paper anticorrosive. Specifications
GOST 16711−84 Basis of waxed paper. Specifications
GOST 18477−79 Containers are universal. The types, basic parameters and dimensions
GOST 19300−86 means of measuring the surface roughness profile method. The profiling-contact profilometers. Types and basic parameters
GOST 21631−76 Sheets of aluminum and aluminum alloys. Specifications
GOST 21650−76 means of fastening of package cargoes in transport packages. General requirements
GOST 22225−76 universal Containers with a gross weight 0,625 and 1,25 t. specifications
GOST 23616−79 System for ensuring precision of geometrical parameters in construction. The rules of measurements. General provisions
GOST 24047−80 Semi-finished products from nonferrous metals and their alloys. Sampling for tensile test
GOST 24231−80 non-ferrous metals and alloys. General requirements to selection and preparation of samples for chemical analysis
GOST 24634−81 wooden Boxes for products delivered for export. General specifications
GOST 25951−83 heat shrink Film. Specifications
The GOST 26602.1−99 Units window and door. Methods of determining the heat resistance
GOST 26877−91 metal Products. Methods of measuring form deviations of
GOST 28702−90 nondestructive testing. Ultrasonic thickness gauges. General technical requirements
GOST 28840−90 Machine for testing materials in tension, compression and bending. General technical requirements
GOST 29309−92 Coating of paint. Determination of tensile strength
GOST 29319−92 (ISO 3668−76) Materials. Method of visual comparison of color
GOST 31014−2002 Profiles of glass fibre reinforced polyamide. Specifications
(Changed edition, Rev. N 1).
APPENDIX B (mandatory). Method of determination of bearing capacity of combined profiles in terms of resistance to shear
APPENDIX B
(required)
The essence of the method consists in determining effort, in which there is displacement of thermostable along one of the aluminum elements combined profile.
The requirements of this method apply to combined profiles with a protective and decorative coating and without it (profiles-semi-finished products).
B. 1 controls and accessories
Device for testing the shear stability of the combined profile diagram is shown in figure B. 1, or universal testing machine according to GOST 28840 with a force measuring device.
1 — device reset; 2 — force measuring device with the arrow or with a digital indicator;
3 — support; 4 — sample; 5 — clamps; 6 — table; 7 — a device for adjusting the height of the working surface of the table
Figure B. 1 — diagram of the device for testing the shear stability of the combined profiles
Fit for rigid fixation of the samples in a universal tensile machine.
B. 2 preparation for the test
To determine the bearing capacity of composite profile in terms of resistance to shear upon application of a short-term shear loading from the monitored party select three profiles of the same section. From the edge profile of each cut perpendicularly to the longitudinal axis of the profile of one sample with a length of (100±1) mm. the Test is carried out at a temperature of (20±3) °C and relative humidity (60±5)%.
Determination of bearing capacity of combined profiles in the device for testing the shear stability is carried out according to the scheme And, in a tensile testing machine according to the scheme B (figure B. 2).
1 — stand; 2 — sample; 3 — stop; 4 — table; 5 — hard bearing; 6 — force measuring device
Figure B. 2 — scheme of application of shear loading in the determination of resistance to combined shear profile
B. 3 testing
The sample is placed on the table between stops: when tested according to the scheme A, or rigidly fixed in a universal testing machine fixtures when tested according to the scheme B. the Sample is loaded with a uniform velocity of (1±0,1) to (3±0,1) mm/min until termostojki from the combined profile for 2 mm, and record the shear force on the force measuring device.
B. 4 Processing of test results
The carrying capacity of the combined profile of resistance to shear , N/mm, calculated by the formula
, (B. 1)
where is the stress at which there has been a shift of thermostable 2 mm along the composite profile, N;
— length of sample, mm.
For the result of the determination of the bearing capacity of composite profile take rounded to the first decimal place of the arithmetic mean value of six determinations.
(Revised ed., Rev. N 1).
ANNEX b (mandatory). Method of determination of bearing capacity of combined profiles in a transverse stretching
THE APP
(required)
The essence of the method consists in determining effort, in which the destruction of the composite profile when stretched in the direction perpendicular to its longitudinal axis.
The requirements of this method apply to combined profiles with a protective and decorative coating and without it (profiles-semi-finished products).
B. 1 controls and accessories
Universal testing machine according to GOST 28840 with a force measuring device.
A universal clamping device, whose scheme is shown in figure B. 1.
1 — clamp; 2 — bearing; 3 — sample
Figure B. 1 — Scheme of fixing the specimen in a universal clamping device
B. 2 preparation for the test
From the monitored party selected three profiles. From each edge of each profile cut perpendicular to the longitudinal axis of one sample of a given length. The length of the sample depends on the type of used tensile machine and is usually (100±1) or (50±1) mm. the Test is carried out at a temperature of (20±3) °C and relative humidity (60±5)%. Depending on the type of testing machine allowed the use of samples of length less than (18±1) mm subject to obtaining results comparable to the results obtained when testing samples with a length of (100±1) mm.
B. 3 testing
The sample is rigidly fixed in a universal clamping device according to figure B. 1, is placed in a universal tensile machine and carry out the loading of the sample with a velocity of (1±0,1) to (3±0,1) mm/min to effort, corresponding to the destruction of the composite profile on the thermometer insert. The force is determined by a pronounced stop the arrows or the digital indicator of the force measuring device.
B. 4 Processing of test results
The bearing capacity of composite profile in the transverse tensile , N/mm, calculated by the formula
, (B. 1)
where is the stress at which failure occurred profile thermostatic, N;
— length of sample, mm.
For the result of the determination of the bearing capacity of composite profile in a transverse stretching take rounded to the first decimal place of the arithmetic mean value of six determinations.
(Revised ed., Rev. N 1).
Bibliography
[1] ISO 1519:1973
(ISO 1519:1973)
Varnishes and paints. Method for determination of film strength while bending around cylindrical rod
(Paints and varnishes — Bend test (cylindrical mandrel))
[2] ISO 2813:1994
(ISO 2813:1994)
Varnishes and paints. Determination of specular gloss of films of dyes, not pigmented metallic powder, at an angle of 20, 60 and 85 deg
(Paints and varnishes. Determination of specular gloss of non-metallic paint films at 20 degrees, 60 degrees and 85 degrees)
[3] ISO 2815:1973
(ISO 2815:1973)
Varnishes and paints. Method for determination of resistance to indentation by Buchholz
(Paints and varnishes. Buchholz indentation test)
[4] EN 515:1993
Aluminum and aluminum alloys. Prefabricated. Status designation material
(Aluminium and aluminium alloys. Wrought products; temper designations)
[5] EN 573−3:1994
Aluminum and aluminum alloys. Chemical composition and form of the product. Part 3. Chemical composition
(Aluminium and aluminium alloys. Chemical composition and form of wrought products. Part 3. Chemical composition)
[6] EN 755−2:1997
Aluminum and aluminum alloys. Extruded rod, tube and profiles. Part 2. Mechanical properties
(Aluminium and aluminium alloys. Extruded bar, rod, tube and profiles. Part 2. Mechanical properties)
[7] EN 755−9:1998
Aluminum and aluminum alloys. Extruded rod, tube and profiles. Part 9. Tolerances on shape and dimensions
(Aluminium and aluminium alloys. Extruded bar, rod, tube and profiles. Part 9. Tolerances for shapes and dimensions)
[8] ISO 9227:1990
(ISO 9227:1990)
Tests of corrosion in artificial atmospheres. Test in salt fog
(Corrosion tests in artificial atmospheres — Salt spray tests)
[9] pr EN 14024:2000
Metal profiles with termostabile. Mechanical characteristics. Requirements, tests and methods of assessment
(Metal profiles with thermal inserts — Mechanical performance — Requirements and tests and assessment procedures)
[10] resolution of the Government of the Russian Federation of 27 December 1997 N 1636 «On the Rules of confirmation of suitability of new materials, products, structures and technologies for application in construction"
(Added, Rev. N 1).