GOST 9559-89

• gost-9559-89.pdf (274.53 KiB)
  ГОСТ 9559-89

GOST 9559−89 lead Sheets. Specifications

GOST 9559−89

Group В53

STATE STANDARD OF THE USSR

LEAD SHEETS

Specifications

The Lead sheets. Specifications

GST 18 3630

Valid from 01.01.91
before 01.01.96*
______________________________
* Expiration removed
Protocol 5−94 N Interstate Council
for standardization, Metrology and certification.
(IUS N 11−12, 1994). — Note the CODE.

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the Ministry of metallurgy of the USSR

DEVELOPERS

Y. M. leybov, PhD. tech. Sciences (head of subject); O. M. Zueva, PhD. tech. Sciences

2. APPROVED AND put INTO EFFECT by Decision of the USSR State Committee on management of quality and standards from 18.12.89 N 3793

3. Standard uniform with OBD 3212−72

4. REPLACE GOST 9559−75

5. REFERENCE NORMATIVE AND TECHNICAL DOCUMENTS

The designation of the reference document referenced	The number of the paragraph, subparagraph
GOST 427−75	4.3
GOST 515−77	2.8.2
GOST 2697−83	2.8.2
GOST 2991−85	2.8.2
GOST 3282−74	2.8.2, 2.8.3
GOST 3560−73	2.8.2, 2.8.3
GOST 3778−77	2.1
GOST 6507−90	4.2
GOST 7502−89	4.3
GOST 8857−77	4.4
GOST 9557−87	2.8.3
GOST 9569−79	2.8.1, 2.8.2
GOST 9696−82	4.2
GOST 10198−91	2.8.2
GOST 10354−82	2.8.2
GOST 14192−77	2.8.6
GOST 15846−79	2.8.2
GOST 18242−72	3.4
GOST 18321−73	3.4
GOST 18477−79	5.1
GOST 20580.0−80 — GOST 20580.8−80	4.4
GOST 21140−88	2.8.2
GOST 21650−76	2.8.3
GOST 24231−80	4.4
GOST 24597−81	2.8.3
GOST 24634−81	2.8.2
GOST 26653−90	2.8.4
GOST 26663−85	2.8.3
GOST 26877−91	4.3.1
GOST 28798−90	4.2

6. REISSUE


This standard applies to lead sheets used in chemical engineering and other industries.

1. ASSORTMENT

1.1. Thickness, width, length of sheets and maximum deviations in thickness of sheets shall be as given in table.1.

Table 1

mm

The thickness of the sheet	Limit deviation on thickness of sheet		The length of the sheet in the width		Theoretical weight 1 m, kg
normal accuracy	increased accuracy	500	600
0,2	-0,03	-	-	2,27
0,3	-0,05	-	750,	-	3,41
0,5	-0,07	-0,04	1000	-	5,69
0,6	-0,07	-0,05	-	6,82
0,8	-0,07	-0,05	-	9,10
1,0	-0,10	-0,08	Of 11.37
1,5	-0,15	-0,12	17,06
2,0	-0,15	-0,12	22,74
2,5	-0,20	-0,16	From 28.42
3,0	-0,20	-0,16	34,11
3,5	-0,20	-0,16	39,80
4,0	-0,20	-0,18	For 45.48
4,5	-0,20	-0,18	1000	1200	From 50.03
5,0	-0,20	-0,18	56,85
6,0	-0,30	-0,25	68,22
7,0	-0,30	-0,25	79,60
8,0	-0,30	-0,25	90,96
9,0	-0,50	-0,30	102,33
10,0	-0,50	-0,30	113,70
12,0	-0,50	-0,40	136,40
15,0	-0,50	-0,40	170,60

Note. Theoretical weight of 1 mof the sheet is calculated at a density of lead of 11.37 g/cm.

1.2. Limit deviations on width and length of sheets shall not exceed: mm for sheets of normal accuracy; ±5 mm for sheets of high accuracy.

1.3. Precision fabrication of sheets the size of the consumer specifies in the order. In the absence of claims in the order the accuracy of manufacturing determined by the manufacturer.

1.4. Legend sheets are placed on the scheme

when the following abbreviations:

method of production: cold rolled steel — D,

sectional shape: rectangular — OL,

precision manufacturing:

normal — N,

increased — P.

Instead of the missing data is «X».

Example of designation of the sheet normal precision manufacturing, thickness 0.5 mm, width 500 mm, length 1000 mm, lead of C1 grade according to GOST 9559:

Sheet DPNH 0,55001000 C1 GOST 9559−89

2. TECHNICAL REQUIREMENTS

2.1. Sheets are produced in accordance with the requirements of this standard for technological regulations approved in the prescribed manner, of lead of stamps C0, C1, C2 and C3 according to GOST 3778.

2.2. The surface of the sheets must be pure, without captivity, deep dents, bubbles, scratches and shells.

2.3. The leaves should be trimmed evenly.

2.4. Features basic performance

2.4.1. The leaves produce normal accuracy in thickness, width and length.

2.4.2. On leaves normal precision manufacturing allowed scratches, slivers, and local shallow dents, not more than 10 per sheet, sheets not outputting at reference sweep for tolerances for thickness, inhomogeneity of the surface due to the influence of technological lubricant, slight waviness to leaves up to 2 mm.

2.4.3. Squareness (cut end Squareness, mm) sheets of normal accuracy should not exceed 20 mm.

2.5. Characteristics of performance that are installed at the customer’s request

2.5.1. The sheets are made of high accuracy in thickness, width and length.

2.5.2. On the surface sheets of high-precision manufacturing slight scratching, not outputting the sheets at reference sweep for tolerances for thickness.

2.5.3. Squareness (cut end Squareness, mm) sheets of high accuracy should not exceed 12 mm.

2.5.4. The waviness of the sheets with a thickness more than 2 mm is not allowed.

2.5.5. Allowed the requirements to the surface quality set by the standards, approved in the prescribed manner.

2.6. Characteristics of performance established by agreement between the consumer and the manufacturer

2.6.1. The leaves produce other sizes according to thickness, with maximum deviations for the next larger size listed in the table.1.

2.6.2. The leaves produce other sizes for width and length. The maximum deviations in width and length and requirements for surface quality set by agreement with the consumer.

2.6.3. Sheets allowed deviation from the nominal size, width and length ±10% not more than 10% of the batch weight.

2.7. Marking

2.7.1. On each sheet shall be marked indelibly or firmly glued to the paper label or the stigma of a trademark or the name and trademark of manufacturer, grade of lead and the batch number.

2.8. Packaging

2.8.1. Sheets with a thickness of 0.8 mm and less shall be wound in coils on a wooden rod (or sleeve), wrapped in paraffined paper GOST 9569 20 mm more than the width of the sheet.

2.8.2. Sheets and coils are Packed in tight or slatted wooden crates, lined with paper inside.

Dimensions of boxes — GOST 21140 or according to normative-technical documentation.

For sheets of all thicknesses as packaging AIDS and materials should be applied:

boxes of GOST 2991, GOST and GOST 10198 24634;

paper 515 GOST, GOST 9569;

asphalt according to GOST 2697;

tape according to GOST 3560;

wire according to GOST 3282;

polyethylene film according to GOST 10354;

other types of packaging and packaging materials, ensure quality safety of products.

Product packaging for the far North and remote areas — according to GOST 15846.

2.8.3. The package needs to be formed into transport packets.

Dimensions of packages — according to GOST 24597.

Means bonding in the transport packets according to GOST 21650.

The weight of the package or overpack must not exceed 1250 kg.

Packaging of produce on pallets according to GOST 9557 or using the bricks of size not less than 5050 mm and a length equal to the width of the package, in accordance with the requirements of GOST 26663.

Transport packages must be wrapped in at least two areas or cross wire with a diameter of not less than 3 mm according to GOST 3282 or tape not less than 0,530 mm according to GOST 3560.

The ends of the wrapping wire fasten twist of five turns, the tape is in the castle.

2.8.4. Preparation of cargo for carriage by sea transport — according to GOST 26653.

2.8.5. In each box or container packing list, which indicate:

trademark or a trademark and the name of the manufacturer;

designation sheets;

the weight of the party;

batch number;

stamp of technical control Department.

2.8.6. Transport marking, site of application, method of execution of the transport marking, the method of attaching the label according to GOST 14192.

3. ACCEPTANCE

3.1. The leaves take parties. The party must consist of sheets of the same size, same accuracy, same brand lead and be accompanied by a document about quality that contains:

trademark or the name and trademark of manufacturer;

designation sheets;

batch number;

the gross weight and net party;

the results of chemical composition control;

stamp of technical control Department.

3.2. To check the chemical composition of the selected one or two leaves from the party.

Allowed the manufacturer to chemical analysis sampling carried out by the molten metal.

3.3. Width, length, Squareness check for 20% of the leaves of 1000 kg or less.

3.4. To control the thickness of the sheets from the party is taken «blind» by the method of maximum objectivity, the sheets according to GOST 18321. Control plan — GOST 18242. The number of monitored sheets are selected in accordance with table.2.

Table 2

PCs

The number of sheets in the party	The number of monitored sheets
From 2 to 8	2
«9» 15	3
«16» 25	5
«26» 50	8
«51» 90	13
«91» 150	20
«151» 280	32
«281» 500	50

The number of controlled points on each selected sheet is determined from the total number of parcels with a length of 1000 mm around the perimeter of the sheet at the table.3.

Table 3

PCs

The number of sites in list ()	The number of controlled points in the sheet	Rejection number
Up to 25 incl.	3	1
From 26 to 90 incl.	5	1
«91» 150 incl.	8	2

If the perimeter is not a multiple of 100 mm, the end section of a length less than 100 mm is taken for one site.

Torn leaves are considered to be valid if the number of measurement results that do not comply with the limit deviations, given in table.1, is less than the acceptance number given in table.3. If unsatisfactory results allowed the manufacturer to monitor each sheet of the party.

3.5. Checking the quality of the surface subjected to each sheet of the party.

3.6. If unsatisfactory validation results at least one indicator thereon, a second test at twice the sample taken from the same batch. The results of repeated testing are spreading to the entire party.

Upon receipt of unsatisfactory results, re-checking the width, length, Squareness from the manufacturer is allowed to control each sheet for the metric that you have received poor results.

4. TEST METHODS

4.1. The surface of the test sheets without the use of magnifying devices.

4.2. The thickness of the sheets is measured with a micrometer according to GOST 6507, measuring the pressure head GOST 6933 or indicator according to GOST 9696.

The thickness of the sheets is measured at a distance of not less than 100 mm from the ends of the sheets, and at least 25 mm from the edge.

Allowed to measure the thickness of sheets not less than 20 mm from the end of the sheet.

Allowed from the manufacturer in the production process to control the thickness of the sheets, other means of measurement, to ensure the necessary accuracy.

The thickness of the sheets is controlled with a given probability of 96%.

The thickness of the sheets is measured at each of the selected sheets at points located uniformly randomly around the sheet.

The number of sheets in the batch () is calculated by the formula

,

where the weight of the batch, kg;

 — thickness of sheet, mm;

 — sheet width, mm;

 — the length of leaves, mm.

 — material density, g/cm.

Number of controlled sections in the list () is calculated by the formula

.

The results of measuring the thickness of the sheets that do not correspond to the limit deviations should not differ from the permissible by more than half of the tolerance field.

4.3. Measurement of width, length and Squareness of sheets is carried out with a metal ruler according to GOST 427 or metal measuring tape according to GOST 7502.

Squareness determined by the difference of the lengths of the diagonals.

4.3.1. Waviness measurement — GOST 26877.

4.4. Selection and preparation of samples for chemical analysis according to GOST 24231. Analysis of chemical composition — GOST 20580.0 — 20580.8 GOST, GOST 8857 or other methods providing the required accuracy. If there is disagreement in the assessment of the chemical composition analysis is carried out according to GOST 20580.0 — 20580.8 GOST, GOST 8857.

To analyze the chemical composition of each selected sheet is cut on the same model.

5. TRANSPORTATION AND STORAGE

5.1. Leaves transporterowych all types of transport in covered vehicles in accordance with cargo carriage regulations applicable to transport of this species.

The transportation of sheets by railway transport is carried out in small, low-tonnage and carload shipments.

It is allowed to transport the sheets into containers according to GOST 18477 or according to normative-technical documentation, or carload shipments in the packaged form without packaging in boxes when there is no overload in the way. The leaves should be laid and reinforced so that they do not move during transportation.

5.2. The leaves are stored in covered premises.

During storage the sheets must be protected from moisture, mechanical damage and active chemicals.

Under specified storage conditions consumer properties of lead sheets in storage are not changed.



The text of the document is verified by:
the official publication of the
Assortment of non-ferrous metals.
Flat rolled. Part 1. Volume 2. SB. Standards.
M.: standards Publishing house, 1993