GOST 7769-82
GOST 7769−82 alloy Cast iron for castings with special properties. Stamps (Change No. 1)
GOST 7769−82
Group В83
INTERSTATE STANDARD
ALLOY CAST IRON CASTING
WITH SPECIAL PROPERTIES
Brand
Alloy cast iron for castings of special properties. Grades
ISS 59.080.30*
OKP 12 3000
____________________
* In the index «National standards» 2006
ISS
Date of introduction 1983−01−01
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the Ministry of power engineering
2. APPROVED AND put INTO EFFECT by Decision of the USSR State Committee for standards from
3. The standard fully complies ST SEV 5505−86 and international standard ISO 2892−73
4. INSTEAD 7769−75 GOST, GOST 11849−76
5. REFERENCE NORMATIVE AND TECHNICAL DOCUMENTS
The designation of the reference document referenced |
The number of the paragraph, subparagraph |
GOST 621−87 |
4.6 |
GOST 1497−84 |
4.4 |
GOST 2604.1−77 |
4.3 |
GOST 2604.2−86 |
4.3 |
GOST 2604.3−83 |
4.3 |
GOST 2604.4−87 |
4.3 |
GOST 2604.5−84 |
4.3 |
GOST 2604.6−77 |
4.3 |
GOST 2604.7−84 |
4.3 |
GOST 2604.8−77 |
4.3 |
GOST 2604.9−83 |
4.3 |
GOST 2604.10−77 |
4.3 |
GOST 2604.11−85 |
4.3 |
GOST 2604.13−82 |
4.3 |
GOST 3443−87 |
4.9 |
GOST 6130−71 |
4.10.1 |
4.6 | |
GOST 7565−81 |
4.2 |
GOST 9012−59 |
4.7 |
GOST 9583−75 |
4.6 |
GOST 27208−87 |
4.4, 4.5, 4.7 |
GOST 28473−90 |
4.3 |
6. Limitation of actions taken by Protocol No. 7−95 Interstate Council for standardization, Metrology and certification (I & C N 11−95 year)
7. EDITION with Change No. 1, approved in April 1987 (I & C 7−87), Amendment (ICS 6−91)
This standard applies to alloy cast iron casting with high temperature resistance, corrosion resistance, wear resistance and heat resistance.
1. BRAND
1.1. Brand alloy cast iron casting are shown in table.1.
Table 1
Cast iron |
Mark |
Property casting | |
Chromium |
low alloy |
CHH1 CHH2 |
Heat-resistant |
CHH3 |
Heat-resistant, wear-resistant | ||
CHH3T |
Wear-resistant | ||
high-alloy |
CHH9N5 |
Wear-resistant | |
CHH16 |
Wear-resistant, heat-resistant | ||
CHH16M2 CHH22 |
Wear-resistant | ||
CHH22S CHH28 |
Corrosion-resistant and heat-resistant | ||
CHH28P |
Persistent in zinc melt | ||
CHH28D2 |
Wear-resistant and corrosion-resistant | ||
CHH32 |
And wear-resisting | ||
Siliceous |
low alloy |
CHS5 CHS5SH |
Heat-resistant |
high-alloy |
CHS13 CHS15 CHS17 CHS15M4 CHS17M3 |
Corrosion-resistant in liquid medium | |
Aluminum |
low alloy |
CHJUHSH |
Heat-resistant |
high-alloy |
CHJU6S5 CHJU7H2 |
And wear-resisting | |
CHJU22SH CHJU30 |
Heat-resistant and wear-resistant at high temperature | ||
Manganese |
high-alloy |
CHG6S3SH CHG7H4 |
Wear-resistant |
CHG8D3 |
Low, wear-resistant | ||
Nickel |
low alloy |
CHNHT CHNHMD CHNMSH |
Corrosion-resistant in gaseous environments of internal combustion engines |
CNDMX |
Corrosion-resistant in gaseous environments of internal combustion engines, high tensile strength | ||
CHN2H CHN4H2 |
Wear-resistant | ||
CHN3HMDSH |
Wear-resistant, high tensile strength | ||
high-alloy |
CHN4H2 |
Wear-resistant | |
CHN11G7SH ЧН15ДЗШ |
High-temperature and low | ||
CHN15D7 |
Durable engines and low | ||
CHN19H3SH |
High-temperature and low | ||
CHN20D2SH |
Heat-resistant, cold-resistant, low |
Note. In the designation of grades of pig iron the letters mean: H — cast iron; alloying elements: — chromium, — silicon, G — manganese, N — Nickel, D — copper, M molybdenum, T — titanium P — phosphorus, s — aluminium; letter W indicates that the graphite in the cast iron has a spherical shape.
The figures after the letters indicate the approximate mass fraction of the main alloying elements.
Cast irons are divided into types and brands on the prevalence of doping and by appointment.
Application, operational and mechanical properties of cast irons are given in appendices 1, 3.
(Changed edition, Rev. N 1).
1.2. The chemical composition of an alloy cast iron shall conform to the requirements specified in table.2.
Table 2
Chemical composition of cast irons
Brand of cast iron | Mass fraction, % | |||||||||||
carbon kind |
cream niya |
Mar Ganz |
Foz fora |
sulfur |
chrome |
Nickel |
copper |
Vana- Diya |
molyb- Dan |
titanium |
Alu- MINIA | |
no more | ||||||||||||
CHH1 |
3,0−3,8 |
1,5−2,5 |
1,0 |
0,30 |
0,12 |
0,40−1,00 |
- |
- |
- |
- |
- |
- |
CHH2 |
3,0−3,8 |
2.0 to 3.0 |
1,0 |
0,30 |
0,12 |
1,01−2,00 |
- |
- |
- |
- |
- |
- |
CHH3 |
3,0−3,8 |
2,8−3,8 |
1,0 |
0,30 |
0,12 |
2,01−3,00 |
- |
- |
- |
- |
- |
- |
CHH3T |
2,6−3,6 |
0,7−1,5 |
1,0 |
0,30 |
0,12 |
2,01−3,00 |
- |
0,5−0,8 |
- |
- |
0,7−1,0 |
- |
CHH9N5 |
2,8−3,6 |
1,2−2,0 |
0,5−1,5 |
0,06 |
0,10 |
8,0−9,50 |
4,0−6,0 |
- |
- |
0,0−0,4 |
- |
- |
CHH16 |
1,6−2,4 |
1,5−2,2 |
1,0 |
0,10 |
0,05 |
13,0−19,0 |
- |
- |
- |
- |
- |
- |
CHH16M2 |
2,4−3,6 |
0,5−1,5 |
1,5−2,5 |
0,10 |
0,05 |
13,0−19,0 |
- |
1.0 to 1.5 |
- |
From 0.5−2.0* |
- |
- |
CHH22 |
2,4−3,6 |
0,2−1,0 |
1,5−2,5 |
0,10 |
0,08 |
19,0−25,0 |
- |
- |
0,15- 0,35 |
- |
0,15- 0,35 |
- |
CHH22S |
0,6−1,0 |
For 3.0−4.0 |
1,0 |
0,10 |
0,08 |
19,0−25,0 |
- |
- |
- |
- |
- |
- |
CHH28 |
0,5−1,6 |
0,5−1,5 |
1,0 |
0,10 |
0,08 |
25,0−30,0 |
- |
- |
- |
- |
- |
- |
CHH28P |
1,8−3,0 |
1,5−2,5 |
1,0 |
0,8−1,5 |
0,08 |
25,0−30,0 |
- |
- |
- |
- |
- |
- |
CHH28D2 |
2,2−3,0 |
0,5−1,5 |
1,5−2,5 |
0,10 |
0,08 |
25,0−30,0 |
0,4−0,8 |
1,5−2,5 |
- |
- |
- |
- |
CHH32 |
1,6−3,2 |
1,5−2,5 |
1,0 |
0,10 |
0,08 |
30,0−34,0 |
- |
- |
- |
- |
0,1−0,3 |
- |
CHS5 |
Of 2.5−3.2 |
4,5−6,0 |
0,8 |
0,30 |
0,12 |
0,5−1,0 |
- |
- |
- |
- |
- |
- |
CHS5SH |
Is 2.7−3.3 |
4.5 to 5.5 |
0,8 |
0,10 |
0,03 |
0,0−0,2 |
- |
- |
- |
- |
- |
0,1−0,3 |
CHS13 |
0,6−1,4 |
12,0−14,0 |
0,8 |
0,10 |
0,07 |
- |
- |
- |
- |
- |
- |
- |
CHS15 |
0,3−0,8 |
14,1−16,0 |
0,8 |
0,10 |
0,07 |
- |
- |
- |
- |
- |
- |
- |
CHS15M4 |
0,5−0,9 |
14,0−16,0 |
0,8 |
0,10 |
0,10 |
- |
- |
- |
- |
For 3.0−4.0 |
- |
- |
CHS17 |
0,3−0,5 |
16,1−18,0 |
0,8 |
0,10 |
0,07 |
- |
- |
- |
- |
- |
- |
- |
CHS17M3 |
0,3−0,6 |
16,0−18,0 |
1,0 |
0,30 |
0,10 |
- |
- |
- |
- |
2.0 to 3.0 |
- |
- |
CHJUHSH |
3,0−3,8 |
2.0 to 3.0 |
0,5 |
0,10 |
0,03 |
0,4−1,0 |
- |
- |
- |
- |
- |
0,6−1,5 |
CHJU6S5 |
1,8−2,4 |
4,5−6,0 |
0,8 |
0,30 |
0,12 |
- |
- |
- |
- |
- |
- |
5,5−7,0 |
CHJU7H2 |
2,5−3,0 |
1,5−3,0 |
1,0 |
0,30 |
0,02 |
1,5−3,0 |
- |
- |
- |
- |
- |
5,0−9,0 |
CHJU22SH |
1,6−2,5 |
1,0−2,0 |
0,8 |
0,20 |
0,03 |
- |
- |
- |
- |
- |
- |
19,0- 25,0 |
CHJU30 |
1,0−1,2 |
0,0−0,5 |
0,7 |
0,04 |
0,08 |
- |
- |
- |
- |
- |
0,05- 0,12 |
29,0- 31,0 |
CHG6S3SH |
2,2−3,0 |
2,0−3,5 |
4,0−7,0 |
0,06 |
0,03 |
0,0−0,15 |
- |
- |
- |
0,5−1,0 |
- |
0,5−1,5 |
CHG7H4 |
3,0−3,8 |
1,4−2,0 |
6,0−8,0 |
0,10 |
0,05 |
3,0−5,0 |
- |
- |
- |
- |
- |
- |
CHG8D3 |
3,0−3,8 |
2.0 to 2.5 |
7,0−9,0 |
0,30 |
0,10 |
- |
0,8−1,5 |
2,5−3,5 |
- |
- |
- |
0,5−1,0 |
CHNHT |
2,7−3,4 |
1,4−2,0 |
A 0.8−1.6 |
0,3−0,6 |
0,15 |
0,2−0,6 |
0,3−0,7 |
- |
- |
- |
0,05- 0,12 |
- |
CHNHMD |
2,8−3,2 |
1,6−2,0 |
0,8−1,2 |
0,15 |
0,12 |
0,2−0,7 |
0,7−1,6 |
0,2−0,5 |
- |
0,2−0,7 |
- |
- |
CHNHMDSH |
3.0 to 3.6 |
2,0−2,8 |
0,6 |
0,08 |
0,03 |
0,2−0,4 |
0,6−1,0 |
0,5−0,8 |
- |
0,2−0,6 |
- |
- |
CHNMSH |
2,8−3,8 |
1,7−3,2 |
0,8−1,2 |
0,10 |
0,03 |
0,0−0,1 |
0,8−1,5 |
- |
- |
0,3−0,7 |
- |
- |
CHN2H |
3.0 to 3.6 |
1,2−2,0 |
0,6−1,0 |
0,25 |
0,12 |
0,4−0,6 |
1,5−2,0 |
- |
- |
- |
- |
- |
CHN3HMDSH |
3.0 to 3.6 |
2,0−2,8 |
0,8 |
0,08 |
0,03 |
0,2−0,5 |
2,5−4,5 |
0,7−1,5 |
- |
0,4−1,0 |
- |
- |
CHN4H2 |
2,8−3,6 |
0,0−1,0 |
0,8−1,3 |
0,30 |
0,15 |
0,8−2,5 |
3,5−5,0 |
- |
- |
- |
- |
- |
CHN11G7SH |
2,3−3,0 |
1,8−2,5 |
Of 5.0−8.0 |
0,08 |
0,03 |
1,5−2,5 |
10,0−12,0 |
- |
- |
- |
- |
- |
CHN15D7 |
2,2−3,0 |
2,0−2,7 |
0,5−1,6 |
0,30 |
0,10 |
1,5−3,0 |
14,0−16,0 |
Of 5.0−8.0 |
- |
- |
- |
- |
CHN15D3SH |
2,5−3,0 |
1,4−3,0 |
1,3−1,8 |
0,08 |
0,03 |
0,6−1,0 |
14,0−16,0 |
3,0−3,5 |
- |
- |
- |
- |
CHN19H3SH |
2,3−3,0 |
1,8−2,5 |
1.0 to 1.6 |
0,10 |
0,03 |
1,5−3,0 |
18,0−20,0 |
- |
- |
- |
- |
- |
CHN20D2SH |
1,8−2,5 |
3,0−3,5 |
1,5−2,0 |
0,03 |
0,01 |
0,5−1,0 |
19,0−21,0 |
1,5−2,0 |
- |
- |
- |
0,0−0,3 |
_______________
* When the mass fraction of chromium 13−16% 16−19% of the recommended mass fraction of molybdenum, respectively, 2,0−1,5% 1,5−0,5%.
Note. 1. Low alloy cast irons of all types, as well as high-alloy manganese and Nickel with the exception of brands CHN2H, ЧН3Т, CHG7H4, CHN4H2 modify 75% ferrosilicon or other graditissimi additives.
2. In chromium cast irons and cast irons with nodular graphite is allowed the mass fraction of Nickel to 1.0% and copper up to 1.5% imposed prirodopolzovaniyu iron doped steel scrap or a magnesium alloy.
(Amendment).
At the request of the consumer used brand Nickel cast irons in accordance with Annex 4.
1.3. Brand of cast iron is determined by chemical composition.
Allowed to control and special mechanical properties, hardness, shape of graphite; the need for and frequency of monitoring set in the normative-technical documentation on the casting.
1.4. In nodular cast iron shall not be less than 80% of the inclusions of spherical shape.
1.5. Heat treatments of cast iron are given in Appendix 2. The need for heat treatment set to the normative-technical documentation on the casting.
1.6. Mechanical properties of cast iron, is determined by the demand of the consumer must match the values specified in table.3 or in table.2 of Annex 4.
Table 3
Mechanical properties of cast iron
Mark iron |
Tensile strength, MPa, not less |
Elongation , % |
Hardness NV | |
stretching |
bending | |||
CHH1 |
170 |
350 |
- |
207−286 |
CHH2 |
150 |
310 |
- |
207−286 |
CHH3 |
150 |
310 |
- |
228−364 |
CHH3T |
200 |
400 |
- |
440−590 |
CHH9N5 |
350 |
Seven hundred |
- |
490−610 |
CHH16 |
350 |
700 |
- |
400−450 |
CHH16M2 |
170 |
490 |
- |
490−610 |
CHH22 |
290 |
540 |
- |
330−610 |
CHH22S |
290 |
540 |
- |
215−340 |
CHH28 |
370 |
560 |
- |
215−270 |
CHH28P |
200 |
400 |
- |
245−390 |
CHH28D2 |
390 |
690 |
- |
390−640 |
CHH32 |
290 |
490 |
- |
245−340 |
CHS5 |
150 |
290 |
- |
140−300 |
CHS5SH |
290 |
- |
- |
228−300 |
CHS13 |
100 |
210 |
- |
290−390 |
CHS15 |
60 |
170 |
- |
290−390 |
CHS17 |
40 |
140 |
- |
390−450 |
CHS15M4 |
60 |
140 |
- |
390−450 |
CHS17M3 |
60 |
100 |
- |
390−450 |
CHJUHSH |
390 |
590 |
- |
187−364 |
CHJU6S5 |
120 |
240 |
- |
235−300 |
CHJU7H2 |
120 |
170 |
- |
240−286 |
CHJU22SH |
290 |
390 |
- |
241−364 |
CHJU30 |
200 |
350 |
- |
364−550 |
CHG6S3SH |
490 |
680 |
- |
219−259 |
CHG7H4 |
150 |
330 |
- |
390−450 |
CHG8D3 |
150 |
330 |
- |
176−285 |
CHNHT |
280 |
430 |
- |
201−286 |
CHNHMD |
290 |
690 |
- |
201−286 |
CHNHMDSH |
600 |
- |
- |
270−320 |
CHNMSH |
490 |
- |
2 |
183−286 |
CHN2H |
290 |
490 |
- |
215−280 |
CHN3HMDSH |
550 |
- |
- |
350−550 |
CHN4H2 |
200 |
400 |
- |
400−650 |
CHN11G7SH |
390 |
- |
4 |
120−255 |
CHN15D7 |
150 |
350 |
- |
120−297 |
CHN15D3SH |
340 |
- |
4 |
120−255 |
CHN19H3SH |
340 |
- |
4 |
120−255 |
CHN20D2SH |
500 |
- |
25 |
120−220 |
Note. The strength and hardness of high chromium, manganese and Nickel cast irons after normalization and low-temperature vacation.
1.7. Brand heat-resistant cast iron should have a resistance okalinoobrazovanie not more than 0.5 g/m·h the increased weight and growth not exceeding 0.2% at the operating temperature for 150 h.
1.2−1.7. (Added, Rev. N 1).
Sec. 2, 3 (Deleted, Rev. N 1).
4. CONTROL METHODS
4.1. (Deleted, Rev. N 1).
4.2. Samples for the determination of chemical composition of cast iron are selected according to GOST 7565.
In the smelting of iron in cupola furnace samples to determine the chemical composition selected in the middle of the melting in conditions of steady continuous process. The sample marked number smelting. Chemical composition is determined on one sample.
Allowed measurement of the chemical composition of the casting or billet for mechanical testing.
4.3. Chemical analysis of cast iron is carried out according to GOST 28473, GOST 2604.1 — 2604.11 GOST, GOST 2604.13. For the same type of casting iron of the same brand allowed the use of physical methods to determine the composition.
4.4. Tensile testing of cast irons graphitemoderated spend on one of samples according to GOST 27208.
Tensile test of cast iron with nodular graphite is carried out on the same cylindrical sample 10 mm in diameter with design length of 50 mm according to GOST 1497.
Samples for the determination of tensile strength and cut from separately cast bars, the shape and size of which is given on features.1 and 2, as well as from a special tide to casting or directly from the castings. The size and location of the tides in the form relative to the casting, and the cutting out of samples set in the reference document for concrete casting.
Damn.1
_______________
* Selectable multiple of the length and number of samples.
Damn.2
Allowed by agreement between manufacturer and consumer for the same type of castings from cast iron of the same brand to control the strength by nondestructive methods.
4.5. The bend test is carried out on separately cast samples with a diameter of 30 mm and a length of 300 mm according to GOST 27208.
4.6. In the manufacture of cylindrical hollow casting may be performed module testing ring of strength on a single sample according to GOST 9583 or GOST 621. The dimensions of samples for the determination of the module ring of strength established by agreement between manufacturer and consumer.
4.7. Hardness on the Brinell hardness is carried out according to GOST 27208 and GOST 9012 on castings or samples for mechanical testing. The hardness of wear-resistant castings are required to determine the Rockwell, Vickers and Brinell — ball made of tungsten carbide.
By agreement with the consumer allowed to determine the hardness of identical castings of the same brand of cast iron by physical methods.
4.8. (Deleted, Rev. N 1).
4.9. The selection and preparation of samples, evaluation of the shape of graphite inclusions in iron castings with nodular graphite is carried out at a magnification of 100GOST 3443.
4.10. Rotoscoliosis of cast iron is determined on three samples with a length of 100−150 mm and a diameter of 20−25 mm change of length (%) for 150 hours of testing at a given temperature.
4.10.1. The definition of the scaling is carried out according to GOST 6130.
In graphitemoderated brands of cast iron is necessary to consider the reduction of mass due to decarburization. Allowed increase in height of cylindrical specimens K10 and K15 to 50 mm.
Sec. 5 (Deleted, Rev. N 1).
ANNEX 1 (recommended). The basic operational properties and application of alloy cast iron
ANNEX 1
Recommended
Brand of cast iron |
Maintenance property Chugunov |
Application |
CHH1 |
Increased corrosion in the gas, air and alkaline media in terms of friction and wear. Heat-resistant in air up to 773 K |
Cooling plates of blast furnaces, grate bars for sinter machines, coke items of equipment serouglerod retort, the parts of gas turbine engines and compressors, burners, molds, glass-blowing, the exhaust manifolds of diesel engines |
CHH2 |
Increased corrosion in the gas, air and alkaline media in terms of friction and wear. Heat-resistant in air to 873 K |
The grate beams and horn for sinter machines, the details of the contact devices of chemical equipment, the grid of tube furnaces of oil refineries, parts for turbochargers, parts steklomassy. Details of heat treatment furnaces, pots, grates, parts steklomassy, facing the quenching plates of cars |
CHH3 |
Increased corrosion in the gas, air and alkaline media in terms of friction and wear. Heat-resistant in air up to 973 K. | |
CHH3T |
Increased resistance against abrasive wear and abrasion in pulpo — and fileprovider, pumps |
Wear-resistant parts of hydraulic machines, which pump abrasive mixture, lining palarivattom etc. |
CHH9N5 |
High resistance against abrasive wear and abrasion in the mills, pescaito and dreameth |
Wear-resistant parts of hydraulic machines, which pump abrasive mixture of the lining of palarivattom etc., grinding details of coal — and ore-grinding mills, bucket bashmetov, sklesi, heat, etc. |
CHH16M2 |
The greatest resistance to impact-abrasive wear and abrasion in the mills, shot-blasting and shot-blasting chambers |
Wear-resistant parts of hydraulic machines, which pump abrasive mixture, lining palarivattom etc., grinding details of coal — and ore-grinding mills, bucket bashmetov, sklesi, heat, is highly resistant blades blast wheel impeller |
CHH16 |
Heat-resistant in air up to 1173 K, wear resistance at normal and elevated temperatures, resistant to inorganic acids, high concentration |
Reinforcement of chemical engineering, furnace fittings, parts of cement kilns |
CHH22, CHH28D2 |
Highly resistant against abrasive wear and galling in the conditions of milling equipment, screens and slezov, sintering machines and sand — blasting chambers and at elevated temperatures |
Wear-resistant parts of hydraulic machines, which pump abrasive mixture, lining palarivattom etc., grinding details of coal — and ore-grinding mills, bucket bashmetov, sklesi, heat, highly resistant to blast the blades of the impellers, inserts for reinforcement bars of the secondary cooling zone of continuous casting plants steel, linings of mills, etc. |
CHH22S |
Increased corrosion resistance in hot gas environments at temperatures up to 1273 K, high acid resistance and resistance to intergranular corrosion |
Parts, not exposed to permanent and variable loads. Details of the equipment for nitric and phosphoric acid, furnace fittings, etc. |
CHH28, CHH32 |
High corrosion resistance in acid solutions (nitric, sulfuric, phosphoric, hydrochloric, acetic, lactic, etc.), alkalis and salts (ammonium nitrate, ammonium sulfate, chloride of lime, chloride of iron, nitrate), in gases containing sulphur or SO, NO Heat resistance to temperatures 1373−1423 K. High resistance to abrasive wear |
Parts, operating at small mechanical loads in the environment SOand SOin alkalis high concentration of nitric acid solutions and molten salts at temperatures up to 1273 K. the Details of centrifugal pumps, furnace fittings, retort for carburizing, nozzles, cylinders, casing spools, strokes furnaces pyrites, etc. |
CHH28P |
The high oxidation resistance after annealing in zinc melt at temperatures up to 823 K |
Related parts of the friction pairs, working in a zinc melt units continuous hot-dip galvanizing |
CHS5 |
Refractory in flue gases and air to 973 K |
Grates, liners for furnaces in the cement industry, serouglerod retort |
CHS5SH |
Refractory in flue gases and air up to 1073 K |
Flue fittings, boilers, distantsionnaya the details of the superheaters of boilers, gas nozzle, bottom plates heat-treatment furnaces |
CHS13 CHS15 CHS17 |
High corrosion resistance at temperatures up to 473 K, the effects of concentrated and diluted acids, alkalis, salts in addition to hydrogen fluoride and fluoride compounds. Do not allow sharply variable and shock loads and temperature changes |
Simple configuration, details of centrifugal and reciprocating pumps, compressors and valves, pipes and fittings to valves, heat exchangers and other items of chemical equipment |
CHS15M4 CHS17M3 |
A particularly high corrosion resistance in sulphuric, nitric, hydrochloric acids of different concentration and temperature, aqueous solutions of alkalis and salts at the local temperature drop up To 30 in body parts in the absence of dynamic and variable and pulsating loads |
Simple configuration, details of centrifugal and reciprocating pumps, compressors and valves, pipes and fittings to valves, heat exchangers and other items of chemical equipment |
CHJUHSH |
Heat-resistant in air up to 923 K, which is resistant against abrasion |
Molds for glass products, part, heating equipment, roller finishing stands of rolling mills |
CHJU7H2 |
Heat-resistant in air up to 1023 K, which is resistant against abrasion |
Details of the furnace rebar |
CHJU6S5 |
Heat-resistant in air up to 1073 K, corrosion-resistant in a medium containing sulphur compounds, resistant to sudden changes of temperature |
Castings operating at temperatures up to 1073 K |
CHJU22SH |
Heat-resistant in a medium containing sulfur, sulfur dioxide, and oxides of vanadium and water vapor. In air to 1373 K. the heat-resistant High strength at normal and high temperatures |
Details of valves of boilers, distantsionnaya the details of the superheaters of the boilers, the details of the pyrite roasting furnaces, heaters, rotary hearth furnaces, grate sintering machines |
CHJU30 |
Heat-resistant in air to 1373 K. Resistant against wear |
Details of furnaces pyrites |
CHG6S3SH, CHG7H4 |
Wear resistant in abrasive environment and anti-abrasion dust and slurry pipelines, mills, etc. |
Wear-resistant parts grinding equipment parts of pumps, mills lining, hard sandblasting cameras |
CHG8D3 |
Non-magnetic, wear-resistant cast iron for use in high temperatures |
Non-magnetic parts associated friction parts fittings |
CHNHT |
High mechanical properties, wear resistance and corrosion in slightly alkaline and gaseous media (products of fuel combustion, technical oxygen) and water solutions |
Of piston ring blanks piston compression and oil control rings, valve seats and valve guides of diesel engines and engine compressors. Details smoothing presses and grinding mills, paper machines |
CHNHMD |
High mechanical properties, wear resistance and corrosion in slightly alkaline and gaseous media (products of fuel combustion, technical oxygen) and water solutions |
Blocks and cylinder heads, exhaust pipes of internal combustion engines, steam engines and turbines. Pistons and cylinder liners, steam engines, diesel and marine diesel engines, parts and oxygen gas motorcompressors, parts of paper machines |
CHN2H |
High mechanical properties, wear resistance and corrosion in slightly alkaline and gaseous media (products of fuel combustion, technical oxygen), water solutions of caustic soda melts |
Different types of gears, cylinders, engines, grinding wheels, throttles, cooling cylinders and shafts paper, Board and drying machines, matrix stamping presses |
CHNMSH |
Superior mechanical properties and heat resistance at the operating temperature to 773 K |
The tops and bottoms of cylinders of diesel engines, heads, pistons, piston rings of piston ring blanks, cooling cylinders and shafts paper, Board and drying machines |
CHN4H2 |
High resistance against abrasive wear and scuffing |
Wear-resistant machine parts, pump abrasive mixtures, linings of mills, palarivattom grinding rolls and balls, nozzles, sklesi, thunder |
CHN15D3SH, CHN15D7 |
High corrosion and erosion resistance to alkalis, weak acid solutions, sulfuric acid of any concentration at temperatures above 323 K, in sea water, in the environment of superheated steam. Cast iron has a high coefficient of thermal expansion, can be paramagnetic at low chromium content |
Pumps, valves and other parts of the oil, chemical and petrochemical industry and valve industry. Non-magnetic castings of the electrical industry. Insertion of cylinder liners, heads, pistons, valve seats and valve guides and exhaust manifolds of internal combustion engines |
CHN19H3SH CHN11G7SH |
The heat resistance at temperatures up to 873 K, high corrosion and erosion resistance to alkalis, weak acid solutions, sulfuric acid of any concentration at temperatures above 323 K in sea water, in the environment of superheated steam. Has a high coefficient of thermal expansion, can be paramagnetic at low chromium content |
Exhaust manifolds, valve guides, casings of turbochargers gas turbines, head, pistons, pump bodies, valves and non-magnetic parts |
CHN20D2SH |
High mechanical properties at temperatures up to 173 K. the Cast iron has high toughness of at least 3.0 Daj/cmon the samples with a sharp notch (Charpy) and can be plastically deformed in the cold state |
Pumps and other items of oil and petrochemical industry, the details of the fuel valve |
CHNHMDSH |
High mechanical properties, wear resistance and corrosion in slightly alkaline and gaseous media (products of fuel combustion, technical oxygen) and water solutions |
Blocks and cylinder heads, exhaust pipes of internal combustion engines, steam engines and turbines. Pistons and cylinder liners, steam engines, diesel and marine diesel engines, parts and oxygen gas motorcompressors, parts of paper machines. |
ONSGMLS |
High mechanical properties, wear resistance and corrosion in slightly alkaline and gaseous media (products of fuel combustion, technical oxygen), water solutions of caustic soda melts |
Different types of gears, cylinders, engines, grinding wheels, throttles, cooling cylinders and shafts paper, Board and drying machines, matrix stamping presses. |
L-NiMn 13 7 |
Is not magnetic |
Cap that creates the pressure in the turbine-generator installations, the switchgear housings, flanges, insulators, clamps and pipes |
L-NiCuCr 15 6 2 |
Has good corrosion resistance, especially in alkaline media, in dilute solutions of acids, in sea water and in salt solutions. Has good heat resistance, good bearing properties, high thermal expansion, has no magnetic properties at low content of chromium |
Pumps, valves, furnace components, bushings for the ring holders of the metal piston and pistons made of light alloys. |
L-NiCuCr 15 6 3 |
Possesses the best resistance to corrosion and erosion than brand L-NiCuCr Л563 |
The same |
L-NiCr 20 2 |
Has properties similar to Marche L-NiCuCr 15 6 2, but with higher corrosion resistance in alkaline environments. High coefficient of thermal expansion |
For those products that brand L-NiCuCr 15 6 2, but preferable for pumps for alkali, for vessels, which contain caustic alkali; used in soap industry, food industry and also in industries for the production of artificial silk and plastics. Suitable in cases where the required materials that do not contain copper |
L-NiCr 20 3 |
Has the same properties as mark L-NiCr 20 2, but has a high resistance to erosion, high heat resistance and a high degree of expansion |
In the same products as the mark L-NiCr 20 2, but preferably for use in high temperatures |
L-NiSiCr 20 5 3 |
Has good corrosion resistance, even in conditions of dilute sulfuric acid. More heat resistant than grade L-NiCr 20 2 and mark L-NiCr 20 3 |
Parts of pumps, castings of valves used in industrial furnaces |
L-NiCr 30 3 |
Is resistant to heat and thermal shock to a temperature of 800 °C. Good corrosion resistance at high temperatures, high resistance to erosion in wet steam and salt slurry; average degree of thermal expansion |
Pumps, pressure vessels, valves, parts of filtering devices, exhaust pipes and casings turboiron devices |
L-NiSiCr 30 5 5 |
Has good resistance to corrosion, erosion and heat resistance; average degree of thermal expansion |
Used for components of pumps, valves used for industrial furnaces |
L-Ni 35 |
Is resistant to thermal stress; low degree of thermal expansion |
Details, possessing the ability to retain the dimensions (e.g. machines), scientific instruments, glass forms |
S-Ni Mn 13 7 |
Is not magnetic |
Cap that creates the pressure in the turbine-generator installations, the switchgear housings, flanges, insulators, clamps and pipes. |
S-NiCr 20 2 |
In composition, the corrosion resistance and heat resistance similar to Marche L-NiCr 20 2 |
Pumps, valves, compressors, bushings, housings turbochargers, exhaust piping |
S-NiCr 20 3 |
Properties similar to Marche S-NiCr 20 2, but more heat resistant and possesses the best resistance to erosion |
The same |
S-NiSiCr 20 5 2 |
Has good resistance to corrosion in dilute sulfuric acid. Good heat-resistance. |
Component parts for valves, pumps, casting, used in industrial furnaces that are subject to high mechanical stress |
S-Ni 22 |
High coefficient of thermal expansion; a lower corrosion resistance and lower heat resistance than that of the brand L-NiCr 20 2. Good features dynamic influence down to minus 100 °C. the Magnetic properties has not |
Pumps, valves, compressors, bushings, housings turbochargers, exhaust piping |
S-NiMn 23 4 |
A very high coefficient of thermal expansion. Good features dynamic influence down to minus 196 °C. the Magnetic properties has not |
Castings in refrigeration for use to a temperature of minus 196 °C. |
S-NiCr 30 1 |
It possesses properties similar to the properties of the brand S-NiCr 30 3, good reference features |
Pumps, boilers, valves, parts of filtering devices, exhaust pipes, housings for turbochargers |
S-NiCr 30 3 |
It possesses properties similar to the properties of the brand L-NiCr 30 3. Has a high creep resistance, adding 1% by weight of molybdenum |
Pumps, boilers, valves, parts of filtering devices, exhaust pipes, casings of turbochargers |
S-NiSiCr 30 5 5 |
It possesses properties similar to the properties of the brand L-NiSiCr 30 5 5. Has a high creep resistance, adding 1% by weight of molybdenum |
Parts of pumps, valves, castings used in industrial furnaces subject to high mechanical stress |
S-Ni 35 |
Like Marche L-Ni 35, has a small coefficient of thermal expansion, but more resistant to thermal shock |
Details, possessing the ability to retain the dimensions (e.g. machines), scientific instruments, glass forms |
S-NiCr 35 3 |
It possesses properties similar to the properties of the brand S-35 Ni, high creep resistance when adding 1% by weight of molybdenum |
Parts of gas turbine housings, glass forms |
APPENDIX 2 (recommended). Types of heat treatment of castings from alloy cast iron
ANNEX 2
Recommended
Heat treatment and its purpose | Mode* |
Cast iron | ||
Temperature, K |
Exposure, h |
Cooling | ||
Graphicsimage high temperature annealing to reduce the hardness and content of structurally free cementite | 1173−1223 |
6−12 |
With oven |
Low alloy cast irons of all types, with the exception of wear-resistant |
1133−1153 |
1−2 |
With oven |
High-alloy silicon | |
Homogenizing extract with normalization to reduce the magnetic permeability, hardness and increasing the ductility and strength |
1253−1313 |
4−6 |
In air (in oil or liquid glass) |
High alloy cast irons manganese and Nickel, excluding stamps and CHN4H2 CHG7H4 |
Normalization to increase the hardness of the castings |
1323−1373 |
1−2 |
Air |
High-chromium wear-resistant |
1133−1153 |
1−2 |
Air |
Low-alloy chromium, aluminum and Nickel cast irons and abrasion resistant CHG7H4, CHN4H2 | |
Leave after casting or normalization for removal of internal stress | 473−523 |
2−3 | With oven |
For all kinds of cast iron, except for chromium and vysokohromistyh |
793−833 |
3−4 |
With oven |
For high-alloy chromium cast iron and aluminum | |
Annealing and high tempering to reduce the hardness and improve machinability | 963−1023 |
6−12 |
With oven |
High alloy cast irons |
933−963 |
6−12 |
With oven |
Low-alloyed cast irons | |
Vacation to reduce the creep in high-temperature casting (increased permeability due to deposition of fine cementite) |
723−923 (30−50° above the operating temperature) |
4−6 |
With oven |
Nickel cast irons with spheroidal graphite |
_______________
* Heating time depends on the size and weight of details.
APPENDIX 3 (recommended)
APPENDIX 3
Recommended
Table 1
Indicators of tensile strength of heat-resistant cast irons at elevated temperatures
(short test)
Brand of cast iron |
The limit of the tensile strength, MPa, at the temperature To | ||||
773 |
873 |
973 |
1073 |
1173 | |
CHH1 |
196 |
147 |
68 |
29 |
- |
CHH2 |
196 |
147 |
78 |
29 |
- |
CHH3 |
167 |
147 |
88 |
29 |
- |
CHH16 |
440 |
294 |
137 |
88 |
- |
CHH32 |
392 |
294 |
196 |
98 |
68 |
CHS5 |
118 |
98 |
49 |
19 |
- |
CHS5SH |
440 |
382 |
118 |
39 |
- |
CHJUHSH |
343 |
235 |
130 |
78 |
- |
CHJU7H2 |
294 |
226 |
157 |
29 |
- |
CHJU6S5 |
118 |
98 |
49 |
19 |
- |
CHJU22SH |
245 |
275 |
168 |
137 |
78 |
Table 2
Mechanical properties (short-term test) and a normal module of elasticity of cast irons
nodular at 873 K
Brand of cast iron | The limit of the tensile strength, MPa |
Yield strength tensile, MPa |
Elongation, % |
Toughness, Daj/cm |
The normal elasticity modulus, MPa |
not less than | |||||
CHN19H3SH |
250 |
180 |
2,0 |
2,0 |
11·10 |
CHN11G7SH |
300 |
180 |
10 |
2,0 |
12·10 |
CHJU22SH |
350 |
- |
0,5 |
0,5 |
13·10 |
Table 3
Long-term strength and creep rates of cast irons with nodular graphite in high temperature
Brand of cast iron | Long-term strength at 873 K |
The rate of creep, %/h at a voltage of 40 MPa | |
The voltage MPa |
The time to failure, h | ||
CHN19H3SH |
120 |
1000 |
1,0·10(873 K) |
CHN11G7SH |
120 |
1000 |
1,8·10(873 K) |
CHJU22SH |
100 |
1000 |
4,0·10(973 K)* |
_______________
* The rate of creep at a temperature of 973 K and a voltage of 30 MPa.
ANNEX 4 (required)
ANNEX 4
Mandatory
Table 1
The chemical composition of the Nickel cast iron with lamellar and nodular graphite
Marking stamps | Chemical composition, % | ||||||
With no more than | Si |
Mn |
Ni |
Cr |
Cu |
P | |
no more | |||||||
L-NiMn 13 7 |
3,0 |
From 1.5 to 3.0 |
From 6.0 to 7.0 |
12.0 to 14.0 |
Not more than 0.2 |
0,5 |
- |
L-NiCuCr 15 6 2 |
3,0 |
«To 1.0» to 2.8 |
«0,5» 1,5 |
«To 13.5» to 17.5 |
From 1.0 to 2.5 |
From 5.5 to 7.5 |
- |
L-NiCuCr 15 6 3 |
3,0 |
«To 1.0» to 2.8 |
«0,5» 1,5 |
«To 13.5» to 17.5 |
«2,5» 3,5 |
«5,5» 7,5 |
- |
L-NiCr 20 2 |
3,0 |
«To 1.0» to 2.8 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
«Of 1.0» to 2.5 |
0,5 |
- |
L-NiCr 20 3 |
3,0 |
«To 1.0» to 2.8 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
«2,5» 3,5 |
0,5 |
- |
L-NiSiCr 20 5 3 |
2,5 |
«A 4.5» and 5.5 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
«1,5» 4,5 |
0,5 |
- |
L-NiSr 30 3 |
2,5 |
«1,0» 2,0 |
«0,5» 1,5 |
«28,0» 32,0 |
«2,5» 3,5 |
0,5 |
- |
L-NiSiCr 30 5 5 |
2,5 |
«5,0» 6,0 |
«0,5» 1,5 |
«29,0» 32,0 |
«A 4.5» and 5.5 |
0,5 |
- |
L-Ni 35 |
2,4 |
«1,0» 2,0 |
«0,5» 1,5 |
«34,0» 36,0 |
Not more than 0.2 |
0,5 |
- |
S-NiMn 13 7 |
3,0 |
«2,0» 3,0 |
«The 6.0» to 7.0 |
«To 12.0» to 14.0 |
Not more than 0.2 |
0,5 |
0,080 |
S-NiCr 20 2 |
3,0 |
«1,5» 3,0 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
From 1.0 to 2.5 |
0,5 |
0,080 |
S-NiCr 20 3 |
3,0 |
«1,5» 3,0 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
«2,5» 3,5 |
0,5 |
0,080 |
S-NiSiCr 20 5 2 |
3,0 |
«A 4.5» and 5.5 |
«0,5» 1,5 |
«To 18.0» to 22.0 |
«Of 1.0» to 2.5 |
0,5 |
0,080 |
S-Ni 22 |
3,0 |
«Of 1.0» to 3.0 |
«1,5» 2,5 |
«21,0» 24,0 |
Not more than 0.5 |
0,5 |
0,080 |
S-NiMn 23 4 |
2,6 |
«1,5» 2,5 |
«A 4.0» to 4.5 |
«22,0» 24,0 |
Not more than 0.2 |
0,5 |
0,080 |
S-NiCr 30 1 |
2,6 |
«1,5» 3,0 |
«0,5» 1,5 |
«28,0» 32,0 |
From 1.0 to 1.5 |
0,5 |
0,080 |
S-NiCr 30 3 |
2,6 |
«1,5» 3,0 |
«0,5» 1,5 |
«28,0» 32,0 |
«2,5» 3,5 |
0,5 |
0,080 |
S-NiSiCr 30 5 5 |
2,6 |
«5,0» 6,0 |
«0,5» 1,5 |
«28,0» 32,0 |
«A 4.5» and 5.5 |
0,5 |
0,080 |
S-Ni 35 |
2,4 |
«1,5» 3,0 |
«0,5» 1,5 |
«34,0» 36,0 |
Not more than 0.2 |
0,5 |
0,080 |
S-NiCr 35 3 |
2,4 |
«1,5» 3,0 |
«0,5» 1,5 |
«34,0» 36,0 |
From 2.0 to 3.0 |
0,5 |
0,080 |
Note. In marks S-NiCr 30 3, S-NiSiCr 30 5 5, S-Ni 35 allowed of 0.8−1.1% Mo for creep speed of less than 0.5·10%/h at 600 °C and 40 MPa or 1.0·10%/h at 700 °C and 30 MPa.
Table 2
The mechanical properties of Nickel cast irons with lamellar and spheroidal graphite
Brand | Mechanical property | ||||
Yield strength tensile , MPa |
Yield strength |
Elongation |
The modulus of elasticity , GPA |
Hardness Brinell NV | |
L-NiMn 13 7 |
140−220 |
- |
- |
70−90 |
120−150 |
L-NiCuCr 15 6 2 |
170−210 |
- |
2 |
85−105 |
140−200 |
L-NiCuCr 15 6 3 |
190−240 |
- |
1−2 |
98−113 |
150−250 |
L-NiCr 20 2 |
170−210 |
- |
2−3 |
85−105 |
120−215 |
L-NiCr 20 3 |
190−240 |
- |
1−2 |
98−113 |
160−250 |
L-NiSiCr 20 5 3 |
190−280 |
- |
2−3 |
110 |
140−250 |
L-NiCr 30 3 |
190−240 |
- |
1−3 |
98−113 |
120−215 |
L-NiSiCr 30 5 5 |
170−240 |
- |
- |
105 |
150−210 |
L-Ni 35 |
120−180 |
- |
1−3 |
74 |
120−140 |
S-NiMn 13 7 |
390−460 |
210−260 |
15−25 |
140−150 |
130−170 |
S-NiCr 20 2 |
370−470 |
210−250 |
7−20 |
112−130 |
140−200 |
S-NiCr 20 3 |
390−490 |
210−260 |
7−15 |
112−133 |
150−225 |
S-NiSiCr 20 5 2 |
370−430 |
210−260 |
10−18 |
112−133 |
180−230 |
S-Ni 22 |
370−440 |
170−250 |
20−40 |
85−112 |
130−170 |
S-NiMn 23 4 |
440−470 |
210−240 |
25−45 |
120−140 |
150−180 |
S-NiCr 30 1 |
370−440 |
210−270 |
13−18 |
112−130 |
130−190 |
S-NiCr 30 3 |
370−470 |
210−260 |
7−18 |
92−105 |
140−200 |
S-NiSiCr 30 5 5 |
390−490 |
240−310 |
1−4 |
91 |
170−250 |
S-Ni 35 |
370−410 |
210−240 |
20−40 |
112−140 |
130−180 |
S-NiCr 35 3 |
370−440 |
210−290 |
7−10 |
112−123 |
140−190 |