General information about copper
Technical Characteristics
Copper combines high electrical and thermal conductivity, ductility and corrosion resistance. It has good casting qualities, it is easy to cut and work by pressure in hot and cold condition. It is indispensable in electrical engineering, radioelectronics and instrument making, it is widely used in mechanical engineering and other branches. The use of pure copper is limited. Copper alloys are mainly produced: brass, bronze and copper-nickel alloys. co is cut and machined by pressure in hot and cold condition, It is indispensable in electrical engineering, radioelectronics and instrumentation, is widely used in mechanical engineering, as well as other industries.
Admixtures composition in thousandths of a percent GOST 859-66
Grade | Cu% (not less than) | Bi | Sb | As | Fe | Ni | Pb | Sn | S | O2 | Zn | P | Ag | Total |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
M00 | 99,99 | 0, 5 | 1 | 1 | 1 | 1 | 1 | 1 | 2 | - | 1 | 1 | - | 10 |
М0 | 99,95 | 1 | 2 | 2 | 4 | 2 | 4 | 2 | 4 | 20 | 4 | 2 | 3 | 50 |
M0b | 99,97 | 1 | 2 | 2 | 4 | 2 | 4 | 2 | 4 | 1 | 3 | 2 | 3 | 30 |
Ml | 99,90 | 1 | 2 | 2 | 5 | 2 | 5 | 2 | 5 | 50 | 5 | - | 3 | 100 |
Mlp | 99,90 | 1 | 2 | 2 | 5 | 2 | 5 | 2 | 5 | 10 | 5 | 40 | 3 | 100 |
М2 | 99,70 | 2 | 5 | 10 | 50 | 200 | 10 | 50 | 10 | 70 | - | - | - | 300 |
M2p | 99,70 | 2 | 5 | 10 | 50 | 200 | 10 | 50 | 10 | 10 | - | 40 | - | 300 |
MH | 99,50 | 3 | 50 | 10 | 50 | 200 | 50 | 50 | 10 | 80 | - | - | - | 500 |
MZr | 99,50 | 3 | 50 | 50 | 50 | 200 | 30 | 50 | 10 | 10 | - | 40 | - | 500 |
М4 | 99,0 | 5 | 200 | 200 | 100 | - | 300 | - | 20 | 150 | - | - | - | 1000 |
AMF | Basis | 1 | 2 | 2 | 5 | 2 | 5 | 2 | 5 | 50 | 5 | 30-160 | 3 | 100 |
Production
During copper smelting, oxygen is actively absorbed to form CuO oxide, which reduces conductivity and ductility and can cause "hydrogen sickness". During subsequent heating in hydrogen, CuO decomposes, forming cracks and bubbles that reduce strength and ductility, as hydrogen combines with oxygen at high temperature to form water vapor, which delaminates the metal. To protect the metal from oxidation, it is melted under a layer of charcoal or in an atmosphere of inert gases, or in a vacuum. if necessary, the liquid metal is deoxidized. One of the most convenient deoxidants is phosphorus (in an amount of 0.01-0.05% P). The liquid metal must be protected from saturation with sulfur, which degrade the mechanical properties of the finished rolled metal.
Use
According to
Electric welding
Good thermal and electrical conductivity make electric spot and roller welding difficult. Thin copper parts can be welded with tungsten or molybdenum electrodes. Pre-tinning makes welding easier. If you have high-power transformers, it is better to weld butt-weld. Parts thicker than 2 mm can be welded by acetylene-oxygen welding, protecting them from oxidation and contamination. Soldering with hard and soft solders is the best way to join.
Cold work.
Copper is easy to stamp, but we should not forget that in the annealed state it has a pronounced anisotropy of mechanical properties, leading to the formation of festoons when deep drawing. Therefore copper sheet (strip) should be prepared according to a special technology. Finishing cutting of rolled copper is difficult because of the large size of this metal. Naked (hard) copper should be used for cutting parts.
Hydrogen sickness.
According to
Range | Tensile strength | GOST |
Flat rolled products | Bend | 14 019-68 |
Flat rolled products | Tensile | 11 701-66, 1497-73 |
Wire | Bend | 1579-63 |
Wire | Stretch | 10 446-63 |
Supplier
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